• Journal of Power Electronics
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• v.8 no.3
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• pp.228-238
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• 2008

Many induction motor broken bar diagnosis methods are based on evaluating special components in machine signals spectrums. Current, power, flux, etc are among these signals. Frequencies related to a broken rotor fault are slip dependent, therefore, correct diagnosis of fault - especially when obtrusive frequency components are present - depends on accurate determination of motor velocity and slip. The traditional methods typically require several sensors that should be pre-installed in some cases. This paper presents a diagnosis method based on only a vibration sensor. Motor velocity oscillation due to a broken rotor causes frequency components at twice slip frequency difference around speed frequency in vibration spectrum. Speed frequency and its harmonics as well as twice supply frequency, can easily and accurately be found in a vibration spectrum, therefore th motor slip can be computed. Now components related to rotor fault can be found. It is shown that a trained neural network - as a substitute for an expert person - can easily categorize the existence and the severity of a fault according to the features extracted from the presented method. This method requires no information about th motor internal and has been able to diagnose correctly in all the laboratory tests.

• Journal of Power Electronics
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• v.11 no.2
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• pp.163-172
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• 2011

Oxidation models of a rotor bar and end ring segment in an induction motor are presented to simulate the behavior of an induction machine working with oxidized rotor parts which are modeled as rotor faults in progress. The leakage inductance and resistance of the rotor parts arc different from normal values because of the oxidation process. The impedance variations modify the current density and magnetic flux which pass through the oxidized parts. Consequently, it causes the rotor asymmetry which induces abnormal harmonics in the stator current spectra of the faulty machine. The leakage inductances of the oxidation models are derived by the Ampere's law. Using the proposed oxidation models, the rotor bar and end ring faults in progress can be modeled and simulated with the motor current signature analysis (MCSA). In addition, the oxidation process of the rotor bar and end ring segment can motivate the rotor asymmetry, which is induced by electromagnetic imbalances, and it is one of the major motor faults. Results of simulations and experiments are compared to each other to verify the accuracy of the proposed models. Experiments are achieved using 3.7 kW, 3-phase, and squirrel cage induction motors with a motor drive inverter.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.6 no.6
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• pp.873-878
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• 2002

Stator current spectrum by the fast Fourier transform (FFT) of current signals has been widely used for fault detection in induction motors. In this paper, we propose efficient rotor fault detection of Induction motors using stator current spectrum monitoring. The proposed method utilizes the mean absolute difference (MAD) between a Predetermined reference vector and a feature vector extracted from the stator current spectrum. Our proposed approach requires a smaller amount of computations when compared to fault detection algorithms based on neural networks, since it uses simple MAD criterion to detect rotor faults related broken rotor bars. Experimental results show that our proposed method can successively detect the rotor fault of the induction motor.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.1079-1080
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• 2011

This paper deals with the operating characteristics of induction motors with broken rotor bar, stator winding inter-turn short and their complex fault conditions. The considered operating characteristics are phase current, torque and speed. Since the operating characteristics of induction motors are directly related to their slip conditions, this paper built the experimental set to adjust the speed of induction motor with a permanent magnet synchronous generator connected to a load bank. From the various experimental results, it is shown that the faults do not highly affect on the operating characteristics of induction motors in low slip conditions, but the fault characteristics can be easily found in larger slip conditions.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.59 no.10
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• pp.1882-1888
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• 2010

It is widely known that ESA(Electric Signature Analysis) method is very useful one for fault diagnosis of an induction motor. Online fault diagnosis system of induction motors using LabVIEW is proposed to detect the fault of broken rotor bars and shorted turns in stator. This system is not model-based system of induction motor but LabVIEW-based fault diagnosis system using FFT spectrum of stator current in faulty motor without estimating of motor parameters. FFT of stator current in faulty induction motor is measured and compared with various reference fault data in data base to diagnose the fault. This paper is focused on to predict and diagnose of the health state of induction motors in steady state. Also, it can be given to motor operator and maintenance team in order to enhance an availability and maintainability of induction motors. Experimental results are demonstrated that the proposed system is very useful to diagnose the fault and to implement the predictive maintenance of induction motors.

• Proceedings of the KIEE Conference
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• 2006.07b
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• pp.779-780
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• 2006

This paper describes the effects of rotor-bar broken in induction machines. The analysis has been made on 7.5kW, 4P, 1,768[rpm], three-phase induction motors in a healthy and broken-rotor bars fault conditions at rated loading conditions. The effects of the rotor-bar broken, magnetic force are investigated by finite element method (FEM) and experiment. The results can be useful for real-time on-line monitoring of an induction motor.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.11a
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• pp.802-808
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• 2000

This paper characterizes the electromechanical parameters due to the fault of rotor bars in a squirrel cage induction motor. Simulation is performed to investigate how broken rotor bars have effect on them by solving the time-stepping finite element equation coupled with magnetic field equation, circuit equation and mechanical equation of motion. It shows that the asymmetry of magnetic flux due to the broken rotor bar introduces the beating phenomenon in time domain and the sideband frequencies in frequency spectra, respectively, to the stator current, torque, speed, magnetic force and vibration of a rotor. However, vibration of a rotor would be the most effective monitoring parameters to detect the faults of rotor bars.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.21 no.3
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• pp.27-34
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• 2007

The rotor faults of induction motors may cause bad effects on the performance of the induction motor. This paper proposes the detecting technique of these faults by analyzing the waveform of the induced current and voltage of search coil using numerical analysis and the experiment. Several defective rotor bars are simulated to analyze the fault conditions-broken bars and high resistance of rotor bars. In order to prove the usefulness of the proposed method, we made an prototype experimental apparatus. The waveform of the induced voltages in search coil has the obvious characteristics and it is easy to differentiate the normal rotor from the abnormal one. The experimental results show that the proposed method is useful to detect the rotor fault conditions.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.8
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• pp.675-683
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• 2004

The motor current signature provides an important source of the information for the faults diagnosis of three-phase induction motor. The theoretical principles behind the generation of unique signal characteristics, which are indicative of failure mechanisms, are Presented. The fault detection techniques that can be used to diagnose mechanical Problems, stator and rotor winding failure mechanisms, and air-gap eccentricity are described. A theoretical analysis is presented which predicts the presence of unique signature patterns in the current that are only characteristics of the fault. The predictions are verified by experimental results from a special fault Producing test rig and on-site tests in a steel company. And this study have made new diagnostic algorithm for the operating induction motors with the test results. These developments are including the use of monitoring and analysis of electric current to diagnose mechanical and electrical problems and gave the precise test results automatically.

• Proceedings of the KIEE Conference
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• 2003.07b
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• pp.801-803
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• 2003

Faults in induction motors can be categorized into mechanical faults and electrical faults, and most mechanical faults result from inferiority or damage of the bearing, while most electrical faults derive from insulation faults of stator windings and rotor bar cracks. When a crack appears on the rotor bar, its efficiency decreases, which increases energy consumption and temperature, reducing the life span of the motor. This kind of fault can only be sensed by the protection relay after the condition has worsened to a certain degree, bringing massive economic loss. This paper will deal with the diagnosis method of rotor bar faults through the load current analysis method of the motor used during operation.