• The Transactions of The Korean Institute of Electrical Engineers
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• v.62 no.12
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• pp.1668-1677
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• 2013

This paper deals with the power loss and thermal characteristics of induction motor for machine tools according to the rated power and speed. To reduce the fabrication error by thermal strain in rotational machine tools, we calculated the power loss and thermal behavior of induction motors. Firstly, the inverse design of general induction motors for machine tool spindle has been performed. The inverse design results are compared with the torque-speed characteristic curve in motor's catalog. The power loss are calculated by finite element method(FEM) at rated condition. Secondary, the transient thermal characteristics of induction motors are calculated by equivalent thermal resistance model from Motor-CAD S/W. The inverse design, power loss and thermal behavior calculation for induction motors with various rated power and speed has been performed. Finally, to verify the design and calculation process of induction motor, we implemented the experimental set with 0.4kW 1710rpm class industrial induction motor model. The obtained thermal characteristics of experimental model confirmed that the design and power loss calculation processes are appropriate to the prediction of thermal strain in rotational machine tools.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.219-224
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• 2004

In recent years, as the demands of VBNS(Very high speed Backbone Network Service) and VDSL(Very high-data rate Digital Subscriber Line) increase, the development of kernel parts of optical communication such as PLC(Planar Light Circuit), Coupler, WDM elements increase. The alignment and the attachment technology are very important to fabricate the optical elements for communication. In this paper, the mechanism of rotational stage, the contact sensing unit, and integrated control circuit for the optical alignment system are studied.

• Journal of information and communication convergence engineering
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• v.9 no.3
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• pp.305-309
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• 2011

This paper proposes a new rotational frequency detector (RFD) for phase-locked loop (PLL) or clock and data recovery (CDR) applications for fast frequency acquisition. The proposed RFD uses the four states finite state machine (FSM) model to accelerate the frequency acquisition time. It is modeled and simulated with MATLAB Simulink. The functionalities of the proposed RFD are examined and the results are compared to those of a conventional RFD. The proposed RFD's frequency acquisition time is four times faster than that of a conventional one. The proposed RFD incorporated with a phase detector (PD) in PLL or CDR is expected to improve the frequency and phase acquisition performance later greatly.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.6
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• pp.83-88
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• 2000

In machining large screws such as those of extruders, it takes long time to machine them on conventional machines which usually use single-tipped fixed tools. And it is also difficult to use an existing CAD/CAM coftware when trying to get over the problems of conventional machines and making use of CNC machines. In this paper, generation of machining program using rotational tools for large screws defined by longitudinal-section profile is descrebed. Use of rotational tools in machining plays an important role in saving machining time. In the sort of extruder screws, it is easy to define a screw shape by longitudinal-section profile, and by which improvement of dimensional accuracy can be expected. The CAM software developed in this paper is based on user's and designer's friendliness.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.1
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• pp.28-34
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• 1999

According to the development of tool material and the improvement of machinability of cutting material like aluminium alloy, the higher spindle speed is needed. However, the higher speed causes the heat generation of bearings, the deformation of spindle unit parts, and the rotational accuracy of spindle to be worse. Therefore, it is essential to analyze and control the heat generation and the thermal behavior of spindle unit in order to have higher speed and better rotational accuracy. This paper shows the analogy between the analyzation of heat generation and thermal behavior of high speed spindle system by finite element method and the test results of actual temperature rise through running test, and shows the necessity of cooling the spindle and inner ring side of bearings for the thermal balance of high speed spindle system.

• Tribology and Lubricants
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• v.13 no.4
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• pp.47-52
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• 1997

Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.10 no.5
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• pp.26-30
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• 2011

Currently, many researches are carried out about tilting index table, which is one of the main component of 5-axis machine tool. The performance of the tilting index table is associated the rotational accuracy which is very important factor for high precision machining because it have an effect on machining error. In this paper, a tilting index table is developed, and the rotational accuracy of the tilting index table using a laser measurement equipment is measured. In addition, a correction value is obtained from the measured value through compensation, and the correction value is used to improve the accuracy of the table. Comparative analysis is carried out for the accuracy of the table before and after compensation. This paper can be used by a reference for performance and reliability advancement of tilting index table.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.10 no.5
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• pp.509-522
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• 1998

An experimental investigation is reported on the heat transfer coefficient from a rotating flat plate in a round turbulent normally impinging water jet. Tests were conducted over a range of jet flow rates, rotational speeds, jet radial posetions with various combinations of three jet nozzle diameter. Dimensionless correlation of average Nusselt number for laminar and turbulent flow is given in terms of jet and rotational Reynolds numbers, dimensionless jet radial position. We suggested various effective promotion methods according to heat transfer characteristics and aspects. The data presented herein will serve as a first step toward providing the information necessary to optimize in rational manner the cooling requirement of impingement cooled rotating machine components.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.150-155
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• 2005

In recent years, as the demands of VBNS(Very high speed Backbone Network Service) and VDSL(Very high-data rate Digital Subscriber Line) increase, the development of kernel parts of optical communication such as PLC(Planar Light Circuit), Coupler, WDM elements increase. The alignment and the attachment technology are very important to fabricate the optical elements for communication. In this paper, the mechanism of rotational stage are studied. with the three different method and the results of them are applied to the design of the system. The performance test of resolution and travel is performed.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.14 no.6
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• pp.16-21
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• 2005

The cutting characteristics of hardened steel(AISI 52100) by PCBN tools is investigated with respect to cutting force, workpiece surface roughness and tool flank wear by the vision system. Hard Owning is carried out with various cutting conditions; spindle rotational speed, depth of cut and feed rate. Backpropagation neural networks(BPNs) are used for detection of tool wear. The input vectors of neural network comprise of spindle rotational speed, feed rates, vision flank wear, and thrust force signals. The output is the tool wear state which is either usable or failure. The detection of the abnormal states using BPNs achieves $96.8\%$ reliability even when the spindle rotational speed and feedrate are changed.