• Title/Summary/Keyword: Rotary table

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3D Coordinates Acquisition by using Multi-view X-ray Images (다시점 X선 영상을 이용한 3차원 좌표 획득)

  • Yi, Sooyeong;Rhi, Jaeyoung;Kim, Soonchul;Lee, Jeonggyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.10
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    • pp.886-890
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    • 2013
  • In this paper, a 3D coordinates acquisition method for a mechanical assembly is developed by using multiview X-ray images. The multi-view X-ray images of an object are obtained by a rotary table. From the rotation transformation, it is possible to obtain the 3D coordinates of corresponding edge points on multi-view X-ray images by triangulation. The edge detection algorithm in this paper is based on the attenuation characteristic of the X-ray. The 3D coordinates of the object points are represented on a graphic display, which is used for the inspection of a mechanical assembly.

Free Vibration Analysis of Fixed Ended Parabolic Arches (양단고정(兩端固定) 포물선(抛物線)아치의 자유진동(自由振動) 해석(解析))

  • Joon, Sun Man;Park, Kwang Kyu;Lee, Byoung Koo;Hwang, Hack Joo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.5 no.3
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    • pp.31-38
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    • 1985
  • The governing differential equations and the boundary conditions for the free vibration of fixed-ended uniform parabolic arch are derived on the basis of the equilibrium equations and the D'Alembert principle. The effect of rotary inertia as well as extensional and flexural deformations is considered in the governing differential equations. A trial elgenvalue method is used for determining the natural frequencies. The Runge-Kutta method is used in this method to perform the integration of the differential equations. The detailed studies are made of the lowest three vibration frequencies for the span length equal to 10m. The effect of the rotary inertia is analyzed and it's numerical data are presented in table. And as the numerical results the frequency versus the rise of arch and the radius of gyration are presented in figures.

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Numerical Analysis of Free Vibration of Parabolic Arches with Hinged Ends (양단(兩端)힌지 포물선(抛物線)아치의 자유진동(自由振動)에 관한 연구(研究))

  • Hwang, Hak Joo;Lee, Byoung Koo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.4 no.1
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    • pp.69-77
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    • 1984
  • In this paper, the governing differential equations for the free vibration of uniform parabolic arches are derived on the basis of equilibrium equations of a small element of arch rib and the D'Alembert principle. A trial eigen value method is used for determining the natural frequencies and mode shapes. And the Runge-Kutta fourth order integration technique is also used in this method to perform the integration of the differential equations. A detailed study is made of the first mode for the symmetrical and anti-symmetrical vibrations of hinged arches with the Span length equal to 10 m. The effects of the rise of arch, the radius of gyration and the rotary inertia on free vibrations are presented in detail in curves and table.

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Precision measuring of burrs on sheet metal using the laser (레이저를 이용한 박판 버의 정밀측정)

  • 신홍규;홍남표;김헌영;김병희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1824-1827
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    • 2003
  • The sheet metal shearing process is normally used in the precision elements such as semi-conductor components. In precision elements, burrs usually reduce the quality of machined parts and cause interference, jamming and misalignment during assembly procedures and because of their sharpness, they can be safety hazard to personnel. Furthermore, not only burrs are hard to predict and avoid, but also deburring, the process of removing burrs, is time-consuming and costly. In order to get the burr-free parts, therefore, we developed the precise burr measuring system using the laser. The laser burr measuring system consists of the laser probe, the photo detector, the achromatic doublet lens, and the rotary & the X-Y table. In previous reports, we used simple vertical measuring method. But, as we used relatively bigger laser spot diameter and had the limited reflection angle, it was difficult to obtain the precise measuring results. So called, the spot size effect makes the profile of burr measured distorted and the burr height measured smaller. By introducing the novel laser measuring method which employing the achromatic lens system and the tilting mechanism, we could make the spot size smaller and get the appropriate beam direction angle. Through the experiments, the accuracy of the developed system is proved. The burr height measured during the punching process can be used for automatic deburring and in-situ aligning.

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Calculating the Feedrate of 5-Axis NC Machining Data for the Constant Cutting Speed at a CL-point (공구 끝의 일정한 절삭속도를 위한 5축 NC 가공 데이터의 이송속도 산출)

  • 이철수;이제필
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.2
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    • pp.69-77
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    • 2001
  • This paper describes a method of calculating the feedrate for the constant cutting speed at a CL-point in 5-axis machining. Unlike 3-axis machining, 5-axis machining has the flexibility of the tool motions due to two rotation axes. But the feedrate at joint space differs from the feedrate at a tool tip(the CL-point) of the 3D Euclidean space for the tool motions. The proposed algorithm adjusts the feedrate based on 5-axis NC data, the kinematics of a machine, and the tool length. The following calculations is processed for each NC block to generate the new feedrate; 1) calculating the moving distance at the CL-point, 2) calculating the moving time by the given feedrate, 3) calculating the feedrate of each axis, 4) getting the new feedrate. The proposed algorithm was applied to a 5-axis machine which had a tilting spindle and a rotary table. Totally, the result of the algorithm reduced the machining time and smoothed the cutting-load by the constant cutting speed at the CL-point.

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Laboratory geometric calibration simulation analysis of push-broom satellite imaging sensor

  • Reza Sh., Hafshejani;Javad, Haghshenas
    • Advances in aircraft and spacecraft science
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    • v.10 no.1
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    • pp.67-82
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    • 2023
  • Linear array imaging sensors are widely used in remote sensing satellites. The final products of an imaging sensor can only be used when they are geometrically, radiometrically, and spectrally calibrated. Therefore, at the first stages of sensor design, a detailed calibration procedure must be carefully planned based on the accuracy requirements. In this paper, focusing on inherent optical distortion, a step-by-step procedure for laboratory geometric calibration of a typical push-broom satellite imaging sensor is simulated. The basis of this work is the simulation of a laboratory procedure in which a linear imager mounted on a rotary table captures images of a pin-hole pattern at different angles. By these images and their corresponding pinhole approximation, the correction function is extracted and applied to the raw images to give the corrected ones. The simulation results illustrate that using this approach, the nonlinear effects of distortion can be minimized and therefore the accuracy of the geometric position of this method on the image screen can be improved to better than the order of sub-pixel. On the other hand, the analyses can be used to proper laboratory facility selection based on the imaging sensor specifications and the accuracy.

Development of 3 D.O.F parallel robot's simulator for education

  • Yoo, Jae-Myung;Kim, John-Hyeong;Park, Dong-Jin
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.2290-2295
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    • 2005
  • In this paper, it is developed simulator system of 3 D.O.F parallel robot for educate of expertness. This simulator system is composed of three parts ? 3 D.O.F parallel robot, controller (hardware) and software. First, basic structure of the robot is 3 active rotary actuator that small geared step motor with fixed base. An input-link is connected to this actuator, and this input-link can connect two ball joints. Thus, two couplers can be connected to the input-link as a pair. An end-plate, which is jointed by a ball joint, can be connected to the opposite side of the coupler. A sub-link is produced and installed to the internal spring, and then this sub-link is connected to the upper and bottom side of the coupler in order to prevent a certain bending or deformation of the two couplers. The robot has the maximum diameter of 230 mm, 10 kg of weight (include the table), and maximum height of 300 mm. Hardware for control of the robot is composed of computer, micro controller, pulse generator, and motor driver. The PC used in the controller sends commands to the controller, and transform signals input by the user to the coordinate value of the robot by substituting it into equations of kinematics and inverse kinematics. A controller transfer the coordinate value calculated in the PC to a pulse generator by transforming it into signals. A pulse generator analyzes commands, which include the information received from the micro controller. A motor driver transfer the pulse received from the pulse generator to a step motor, and protects against the over-load of the motor Finally, software is a learning purposed control program, which presents the principle of a robot operation and actual implementation. The benefit of this program is that easy for a novice to use. Developed robot simulator system can be practically applied to understand the principle of parallel mechanism, motors, sensor, and various other parts.

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Accuracy Simulation of Precision Rotary Motion Systems (회전운동 시스템의 정밀도 시뮬레이션 기술)

  • Hwang, Joo-Ho;Shim, Jong-Youp;Hong, Seong-Wook;Lee, Deug-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.285-291
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    • 2011
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. The error motions of the spindle are not desired errors in the three linear direction motions and two rotating motions. Those are usually due to the imperfect of bearings, stiffness of spindle, assembly errors, external force or unbalance of rotors. The error motions of the spindle have been needed to be decreased to desired goal of spindle's performance. The level of error motion is needed to be estimated during the design and assembly process of the spindle. In this paper, the estimation method for the five degree of freedom (5 D.O.F) error motions of the spindle is suggested. To estimate the error motions of the spindle, waviness of shaft and bearings, external force model was used as input data. And, the estimation models are considering geometric relationship and force equilibrium of the five degree of the freedom. To calculate error motions of the spindle, not only imperfection of the shaft, bearings, such as rolling element bearing, hydrostatic bearing, and aerostatic bearing, but also driving elements such as worm, pulley, and direct driving motor systems, were considered.

An Ultra-precision Lathe for Large-area Micro-structured Roll Molds (대면적 미세패턴 롤 금형 가공용 초정밀 롤 선반 개발)

  • Oh, Jeong Seok;Song, Chang Kyu;Hwang, Jooho;Shim, Jong Youp;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1303-1312
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    • 2013
  • We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.

Spherical-Coordinate-Based Guiding System for Automatic 3D Shape Scanning (3D 형상정보 자동 수집을 위한 구면좌표계식 스캐닝 시스템)

  • Park, Sang Wook;Maeng, Hee-Young;Lee, Myoung Sang;Kwon, Kil Sun;Na, Mi-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.9
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    • pp.1029-1036
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    • 2014
  • Several types of automatic 3D scanners are available for use in the 3D scanning industry, e.g., an automatic 3D scanner that uses a robot arm and one that uses an automatic rotary table. Specifically, these scanners are used to obtain a 3D shape using automatic assisting devices. Most of these scanners are required to perform numerous operations, such as merging, aligning, trimming, and filling holes. We are interested in developing an automatic 3D shape collection device using a spherical-coordinate-based guiding system. Then, the aim of the present study is to design an automatic guiding system that can automatically collect 3D shape data. We develop a 3D model of this system and measuring data which are collected by a personal computer. An optimal design of this system and the geometrical accuracy of the measured data are both evaluated using 3D modeling software. The developed system is then applied to an object having a highly complex shape and manifold sections. Our simulation results demonstrate that the developed system collects higher-quality 3D data than the conventional method.