• 제목/요약/키워드: Rolling test

검색결과 659건 처리시간 0.026초

전철 탑재형 피뢰기의 모듈설계 및 성능평가기술 (Module Design and Performance Evaluation of Surge Arrester for Loading In Railway Rolling Stock)

  • 조한구;김석수;한세원;이운응
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2000년도 하계학술대회 논문집 C
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    • pp.2038-2040
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    • 2000
  • The main objective of this paper is to design and test a new type of polymer ZnO surge arrester for AC power system of railroad vehicles. Metal oxide surge arrester for most electric power system applications, electric train and subway are now being used extensively to protect overvoltage due to lightning. Surge arresters with porcelain housing must not have explosive breakage of the housing to minimize damage to other equipment when subjected to internal high short circuit current. When breakdown of ZnO elements in a surge arrester occurs due to flashover, fault short current flows through the arrestor and internal pressure of the arrester rises. The pressure rise can usually be limited by fitting a pressure relief diaphragm and transferring the arc from the inside to the outside of the housing. However, there is possibility of porcelain fragmentation caused by the thermal shock, pressure rise. etc. Non-fragmenting of the housing is the most desired way to prevent damage to other equipment. The pressure change which is occurred by flashover become discharge energy. This discharge energy raises to damage arrester housing and arrester housing is dispersed as small fragment. Therefore, the pressure relief design is requested to obstruct housing dispersion. The main research works are focused on the structure design by finite element method, pressure relief of module, and studies of performance of surge arrester for electric railway vehicle.

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유동가압성형(TPM)을 이용한 휴대용 유도무기용 연소관 조립체 제작공정연구 (A study on the manufacturing of motor case assembly for K-PSAM propulsion system by Trans. power molding(TPM) process)

  • 정상기;윤남균
    • 한국추진공학회지
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    • 제2권3호
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    • pp.107-115
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    • 1998
  • 복합재료와 금속 튜브 사이의 좁고 긴 원통형 공간을 EPDM(Ethylene propylene dien ter polymer)으로 충전하는 연구를 수행하였다. 휴대용 유도무기의 추진기관을 개발하기 위하여 소형 연소관 조립체를 설계하고 제작하였다. 연소관 조립체는 연소관 금속튜브, 연소관 내열재, 그리고 연소관 단열재로 이루어져 있는데 연소관 내열재는 탄소/페놀릭을 사용하여 롤링 공법으로 제작하였으며 연소관 단열재는 EPDM을 사용하여 TPM 공법으로 제작하였다. EPDM의 조성 선정을 위하여 내열 삭마특성, 열분해특성 실험을 수행하였으며 흐름성, 접착성, 경도측정 등을 통하여 최종 조성을 결정하였다. 연소관 조립체를 제작하기 위한 EPDM 충전을 위하여 TPM 공법을 설계하고 금형과 치구를 제작하였다. 충전된 연소관 조립체는 비파괴검사를 통하여 접착, 기공 등을 검사하여 최종 선정되었다.

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페라이트/마르텐사이트계 산화물분산강화강의 미세조직 및 샤르피 충격특성에 미치는 코발트 함량의 영향 (Effect of Cobalt Contents on the Microstructure and Charpy Impact Properties of Ferritic/martensitic Oxide Dispersion Strengthened Steel)

  • 권대현;노상훈;이정구
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.311-317
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    • 2020
  • In this study, the effects of Co content on the microstructure and Charpy impact properties of Fe-Cr-W ferritic/martensitic oxide dispersion strengthened (F/M ODS) steels are investigated. F/M ODS steels with 0-5 wt% Co are fabricated by mechanical alloying, followed by hot isostatic pressing, hot-rolling, and normalizing/tempering heat treatment. All the steels commonly exhibit two-phase microstructures consisting of ferrite and tempered martensite. The volume fraction of ferrite increases with the increase in the Co content, since the Co element considerably lowers the hardenability of the F/M ODS steel. Despite the lowest volume fraction of tempered martensite, the F/M ODS steel with 5 wt% Co shows the highest micro-Vickers hardness, owing to the solid solution-hardening effect of the alloyed Co. The high hardness of the steel improves the resistance to fracture initiation, thereby resulting in the enhanced fracture initiation energy in a Charpy impact test at - 40℃. Furthermore, the addition of Co suppresses the formation of coarse oxide inclusions in the F/M ODS steel, while simultaneously providing a high resistance to fracture propagation. Owing to these combined effects of Co, the Charpy impact energy of the F/M ODS steel increases gradually with the increase in the Co content.

롤투롤 스퍼터 시스템을 이용하여 PET 기판위에 성막 시킨 ITO 박막의 특성 연구 (Characteristics of Indium Tin Oxide Films Grown on PET Substrate Grown by Using Roll-to-Roll (R2R) Sputtering System)

  • 조성우;최광혁;배정혁;문종민;정진아;정순욱;박노진;김한기
    • 한국재료학회지
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    • 제18권1호
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    • pp.32-37
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    • 2008
  • The electrical, optical, structural and surface properties of an indium tin oxide (ITO) film grown on a flexible PET substrate using a specially designed roll-to-roll (R2R) sputtering system as a function of the DC power, $Ar/O_2$ flow ratio, and rolling speed is reported. It was observed that both the electrical and optical properties of the ITO film on the PET substrate were critically dependent on the $Ar/O_2$ flow ratio. In addition, x-ray diffraction examination results showed that the structure of the ITO film on the PET substrate was an amorphous structure regardless of the DC power and the $Ar/O_2$ flow ratio due to a low substrate temperature, which was maintained constant by a main cooling drum. Under optimized conditions, ITO film with resistivity of $6.44{\times}10^{-4}{\Omega}-cm$ and transparency of 86% were obtained, even when prepared at room temperature. Furthermore, bending test results exhibited that R2R-grown ITO film had good flexibility which would be applicable to flexible displays and solar cells.

가속냉각시 강판에 발생하는 응력 및 변형에 대한 연구 (Analysis of stress and distortion that develop during accelerated cooling of plate)

  • 김호영;김창영;주웅용;장래웅
    • 대한기계학회논문집
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    • 제12권5호
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    • pp.952-958
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    • 1988
  • 본 연구에서는 폭방향 불균일 냉각에 따른 열응력이 판변형 및 잔류응력의 주 요원인이라는 고려하에 냉각중에 압연판의 온도분포 및 열응력을 예측할 수 있는 수치 해석 모델을 구성하였다. 온도와 응력 계산에 상변태 현상을 고려하였으며, 판변형 은 압축성분 열응력에 의한 좌굴현상으로 고려하여 해석하였다.

열간가공된 γ-TiAl 합금의 미세조직 제어 및 기계적 특성 평가 (Microstructure Control and Tensile Property Measurements of Hot-deformed γ-TiAl alloy)

  • 박성현;김재권;김성웅;김승언;박노진;오명훈
    • 열처리공학회지
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    • 제32권6호
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    • pp.256-262
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    • 2019
  • The microstructural features and texture development by both hot rolling and hot forging in ${\gamma}-TiAl$ alloy were investigated. In addition, additional heat treatment after hot forging was conducted to recognize change of the microstructure and texture evolution. The obtained microstructural features through dynamic recrystallization after hot deformed ${\gamma}-TiAl$ were quite different because two kinds of formation process were occurred depending on deformation condition. However, analyzed texture tends to be random orientation due to intermediate annealing up to ${\alpha}+{\beta}$ region during the hot deformation process. After additional heat treatment, microstructure transformed into fully lamellar microstructure and randomly oriented texture was also observed due to the same reason as before. Tensile test at room temperature demonstrated that anisotropy of mechanical properties were not appeared and transgranular fracture was occurred between interface of ${\alpha}_2/{\gamma}$. As a result, it could be suggested that microstructural features influenced much more than texture development on mechanical properties at room temperature.

볼 베어링 및 가스 포일 베어링으로 지지되는 소형 고속 전동기의 진동 특성 (Vibrational Characteristics of High-Speed Motors with Ball Bearings and Gas Foil Bearings Supports)

  • 서정화;김태호
    • Tribology and Lubricants
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    • 제35권2호
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    • pp.114-122
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    • 2019
  • High-speed rotating machinery requires low cost and reliable bearing elements with low friction, stable rotordynamic characteristics, and a simple design. This study experimentally evaluates the effects of bearing-support elements on the vibrational characteristics of a small-sized, high-speed permanent magnetic motor. A series of coast down tests from 100 krpm characterize the vibrational behaviors, rotor displacement, and housing acceleration of motors supported by ball bearings, ball bearings with a metal mesh damper, and gas foil bearings, respectively. Two eddy-current sensors installed in the horizontal and vertical directions measure the displacement of the rotor at its front nut, and a 3-axis accelerometer attached to the motor housing measures the housing acceleration. The test results reveal that synchronous (1X) vibration components most significantly affect the rotor displacement and housing acceleration, independent of the bearing-support elements. The motor supported by the deep-groove ball bearings results in the largest rotor vibrations increasing with speed; this is due to the absence of a damping mechanism. Additionally, the metal mesh damper effectively reduces the rotor displacement, housing acceleration, and sound-pressure level in the high-speed region (i.e., above 40 krpm), thus implying its substantial damping performance when installed on the outer race of the ball bearing. Lastly, the gas foil bearing supported motor yields the smallest rotor displacement, housing acceleration, and lowest sound-pressure level because of its hydrodynamic airborne operation, which does not require rolling elements that may cause mechanical friction and vibrations.

포집공간 조건에 따른 낙석의 거동 (Rockfall Behavior with Catchment Area Condition)

  • 이준대;권영철;배우석
    • 한국지반환경공학회 논문집
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    • 제20권1호
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    • pp.35-42
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    • 2019
  • 현재 각종 개발사업으로 절토 비탈면은 토지이용에 따라 불가피하게 증가되고 있는 추세에 있으며, 다양한 관리 주체에 의해 운영되고 있는 탐방로 비탈면은 오랜 풍화로 인해 노후화되고 있는 현실이다. 비탈면의 붕괴는 그 불확실성과 발생시점에 대한 예측 불가능으로 불가피한 재산 및 인명피해가 발생하고 있는 상황이다. 이러한 불가피성을 극복하기 위해 미국, 일본, 유럽 등지에서는 사면상부 암괴가 경사면을 따라 이동하는 현상에 대해서 현장시험과 이에 대한 컴퓨터 해석프로그램을 통하여 암괴 이동에 따른 운동에너지와 이동거리 등을 분석하고 있다. 그러나 국내의 연구는 기존의 프로그램을 활용하여 단편적인 낙석거동을 예측하는 데 그치고 있으며 국내 상황에 적합한 해석방법이나 매개변수의 결정에 대한 접근이 매우 제한적인 것이 사실이다. 따라서 본 연구에서는 낙석의 거동 원리를 파악하고 다양한 매개변수의 영향을 평가하기 위해 낙석의 유형과 적용되는 인자를 정의하고 범용 낙석 시뮬레이션 프로그램을 이용하여 매개변수의 영향을 분석하였다.

A new formulation for strength characteristics of steel slag aggregate concrete using an artificial intelligence-based approach

  • Awoyera, Paul O.;Mansouri, Iman;Abraham, Ajith;Viloria, Amelec
    • Computers and Concrete
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    • 제27권4호
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    • pp.333-341
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    • 2021
  • Steel slag, an industrial reject from the steel rolling process, has been identified as one of the suitable, environmentally friendly materials for concrete production. Given that the coarse aggregate portion represents about 70% of concrete constituents, other economic approaches have been found in the use of alternative materials such as steel slag in concrete. Unfortunately, a standard framework for its application is still lacking. Therefore, this study proposed functional model equations for the determination of strength properties (compression and splitting tensile) of steel slag aggregate concrete (SSAC), using gene expression programming (GEP). The study, in the experimental phase, utilized steel slag as a partial replacement of crushed rock, in steps 20%, 40%, 60%, 80%, and 100%, respectively. The predictor variables included in the analysis were cement, sand, granite, steel slag, water/cement ratio, and curing regime (age). For the model development, 60-75% of the dataset was used as the training set, while the remaining data was used for testing the model. Empirical results illustrate that steel aggregate could be used up to 100% replacement of conventional aggregate, while also yielding comparable results as the latter. The GEP-based functional relations were tested statistically. The minimum absolute percentage error (MAPE), and root mean square error (RMSE) for compressive strength are 6.9 and 1.4, and 12.52 and 0.91 for the train and test datasets, respectively. With the consistency of both the training and testing datasets, the model has shown a strong capacity to predict the strength properties of SSAC. The results showed that the proposed model equations are reliably suitable for estimating SSAC strength properties. The GEP-based formula is relatively simple and useful for pre-design applications.

Ti/Al/STS 클래드재의 접합특성에 미치는 예비 열처리의 영향 (Effect of Pre-Heat Treatment on Bonding Properties in Ti/Al/STS Clad Materials)

  • 배동현;정수정;조영래;정원섭;정호신;강창룡;배동수
    • 대한금속재료학회지
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    • 제47권9호
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    • pp.573-579
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    • 2009
  • Titanium/aluminum/stainless steel(Ti/Al/STS) clad materials have received much attention due to their high specific strength and corrosion-resisting properties. However, it is difficult to fabricate these materials, because titanium oxide is easily formed on the titanium surface during heat treatment. The aim of the present study is to derive optimized cladding conditions and thereupon obtain the stable quality of Ti/Al/STS clad materials. Ti sheets were prepared with and without pre-heat treatment and Ti/Al/STS clad materials were then fabricated by cold rolling and a post-heat treatment process. Microstructure of the Ti/Al and STS/Al interfaces was observed using a Scanning Electron Microscope(SEM) and an Energy Dispersed X-ray Analyser(EDX) in order to investigate the effects of Ti pre-heat treatment on the bond properties of Ti/Al/STS clad materials. Diffusion bonding was observed at both the Ti/Al and STS/Al interfaces. The bonding force of the clad material with non-heat treated Ti was higher than that with pre-heat treated Ti before the cladding process. The bonding force decreased rapidly beyond $400^{\circ}C$, because the formed Ti oxide inhibited the joining process between Ti and Al. Bonding forces of STS/Al were lower than those of Ti/Al, because brittle $Fe_3Al$, $Al_3Fe$ intermetallic compounds were formed at the interface of STS/Al during the cladding process. In addition, delamination of the clad material with pre-heat treated Ti was observed at the Ti/Al interface after a cupping test.