• Title/Summary/Keyword: Rolling stock Maintenance

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A Study on Reliability Centered Rolling Stock Maintenance Methods (철도차량 신뢰성기반유지보수 방안 연구)

  • Yu, Yang-Ha;Lee, Nak-Young
    • Journal of the Korean Society for Railway
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    • v.16 no.3
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    • pp.183-188
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    • 2013
  • The purpose of maintaining rolling stock is to perform train service without failure during operation. It is not possible to prevent failure, however, by using periodic preventive maintenance methods, because new rolling stock is made from many electric components and requires the application of IT skills. RAMS (Reliability, Availability, Maintainability, Safety) methods have consequently been applied to new manufactured rolling stock in KORAIL since implementation of the KTX. With this approach it is possible to verify the reliability at the operating stage, and RCM (Reliability Centered Maintenance) methods for maintenance have been applied to manufactured rolling stock since the beginning of KTX service. A RCRM (Reliability Centered Rolling-stocks Maintenance) system suitable for the characteristics of rolling stock and operational factors is introduced in this paper.

A Study on the Rolling Stock Assembly using Heavy Maintenance Factory (전동차 중정비 시설을 활용한 완성차 조립에 관한 연구)

  • Lee, Duk-Gyu;Park, Man-Su;Song, Moon-Shuk;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1418-1425
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    • 2011
  • Subway operators in the country have their own heavy maintenance facilities for maintaining rolling stock(EMU). However, it is true that the heavy maintenance facilities are not utilized 100% with the recent trend of lengthening maintenance cycle(intervals). With the fact, this enabled the existing maintenance facilities to be utilized for other purposes. By taking advantage of spare facilities and the maintenance staff with rolling stock assembly abilities, subway operators can assemble rolling stock by procuring parts for the assembly instead of purchasing trains from other companies. It is estimated that this will enhance the operator's technology and have a great impact on the management skill as well. This study attempts to find out how the heavy maintenance factory can be utilized for rolling stock assembly.

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A Study on the Daily Inspection Optimization of the Rolling Stocks (철도차량 일상검수 최적화에 관한 연구)

  • Kang, Byoung-Soo;Lee, Kang-In
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.7 no.4
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    • pp.41-47
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    • 2012
  • Railroad rolling stock has long service life and a lot of maintenance cost running on rail by wear and vibration. And it is very important to get optimization of maintenance. This paper want to analyze rolling stock maintenance situation of KORAIL and find out its improvement methods. Especially, the purpose of this paper is to adopt the most effective maintenance period and methods to daily inspection which needs many maintenance manpower in rolling stock. Rolling stock has self-diagnosis function using computer system and the quality of rolling stock has much improved these days but current daily inspection repeat for short period routinely and it is very ineffective. Therefore, the paper adopt improved daily inspection period reflecting the characteristics of rolling stock, and want to secure reliability of rolling stock and minimize maintenance cost.

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Performance Analysis of Urban Railway Rolling Stock Condition-based Maintenance Process Redesign Applying Mobile-IoT (모바일 사물인터넷을 적용한 도시철도 차량 상태기반 유지보수 프로세스 재 설계안 성과 분석)

  • Hyun-Soo Han;Kyoung-Soo Seo;Tae-Wook Kang
    • Journal of Information Technology Applications and Management
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    • v.29 no.6
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    • pp.63-80
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    • 2022
  • In this paper, we study structural changes and performance gains in condition-based maintenance process redesign when mobile IoT technology is embedded into urban railway rolling stock. We first develop condition-based maintenance To-Be process model in accordance with the IoT deployment scheme. Secondly, we draw upon theoretical framework of redesign process analysis to develop performance evaluation method suitable to predictive maintenance shift from As-Is ordinary maintenance practice. Subsequently, To-Be process performance evaluations are conducted adopting both the quantitative and qualitative method for time, cost, and dependability dimensions. The results ascertain the considerable benefits captured through detection abnormality prior to actual rolling stock failure occurrence, and details of performance improvements and enhancement of standardization level is revealed. The procedures and results presented in this paper offers useful insights in the fields of IoT economic analysis, condition based maintenance, and business process redesign.

A study on economical wheel maintenance process to improve waste factors (차륜 낭비요인 개선을 위한 경제적 차륜관리방안 연구)

  • Hur Hyun-Moo;Kwon Sung-Tae;Kim Hyung-Jin;Yun Chun-Han
    • Proceedings of the KSR Conference
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    • 2003.05a
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    • pp.656-662
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    • 2003
  • The rolling-stocks used in conventional line have suffered wheel problems due to lack of adaptability with track. These brought out severe wheel wear and inefficiency of wheel maintenance. Especially, tight wheel maintenance criteria have caused waste factors of wheel machining, these increases rolling-stock maintenance costs. Thus, this study was started to Propose the wheel maintenance plans to improve maintenance efficiency in respect to wheel maintenance process in rolling-stock workshop. Here, we describe some results

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A Study on the Successful Factors in the Application of RIMS Project for the Safe Operation of Rolling Stocks in the Public Transportation (공공교통 전동차 안전운행을 위한 RIMS 프로젝트 적용의 성공요인 연구)

  • Lee, Kang-Won;Bhang, Youn-Keun;Son, Young-Jin
    • Journal of the Korean Society for Railway
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    • v.9 no.5 s.36
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    • pp.555-560
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    • 2006
  • This study finds out and suggests success factors for the application of RIMS project through the case study of Seoul Metro and literature survey. The successful application of RIMS needs expert knowledge and concept of BOM, standardization of maintenance planning, check lists of heavy maintenance inspection, organization structure of rolling stock maintenance offices, material management system of warehousing and the process of parts repairing between offices, connection of material ordering system, problem solving of circular spare parts administration among inspection, maintenance, and material organizational units, systemic serial number management of parts with RFID, daily closing diary connected with work process chart, and sufficient period of RIMS's test run. RIMS contributes to real time management of rolling stock maintenance, transparency of management, reliability of train operation, customer satisfaction, and management innovation.

A study on the 6sigma application technique for maintenance of the rolling-socks (6시그마를 적용한 철도차량유지보수에 관한 연구)

  • Yu, Yang-Ha;Choi, Hyoung-Soo
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.169-176
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    • 2009
  • This paper introduces 60 apply method at a railroad vehicle including basic technique of the 60. Basically rolling stock maintenance cost is high and life cycle is long. Therefore, the maintenance efficiency is the most important. Usually the length of the rolling stock life cycle is over 20years, the method of maintenance technique must be reformed periodically. So the key point of a inspection efficiency is to update the maintenance method regularly. The early days 60 method began from the thing to reduce a productions era. But after the year 2000, it took the place to the management reform technique of all business field. Finally optimal rolling stock maintenance method is introduced through the example.

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a city railroad rolling-stock wheel wear and study about maintenance standard (도시철도차량 차륜마모 특성 및 유지보수기준에 관한 연구)

  • Park, Soo-Choong;Ji, Yong-Hyeon;Kim, Eun-Sil
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.806-812
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    • 2008
  • Many kinds of rolling-stocks that have various control methods are being operated by Seoulmetro which is a history of a city railroad rolling-stock. Seoulmetro is being faced with a wheel management comparing of other lines with a perpendicular wear of wheel and a side damage, and so on, by operating several cars at a loop line. This is causing maintenance expenses increase and deteriorating a fusibility of rolling-stock, for it has an effect on a rolling-stock using. A cutting pattern of wheel and a wear form affect the expected span of a wheel. A wheel cutting cause is classifed into cutting for reprofiling of a flange wear of wheel and for removing every kind defect which originates from wheel wear. In this study, Seoulmetro exhibit a stable rolling-stock use method and a reasonable management method of wheel, analysing wheel exchange condition and cutting management of wheel.

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Evaluation of Train Overhaul Maintenance Capacity for Rolling Stock Depot Using Computer Simulation Method (시뮬레이션 기법을 활용한 열차 차량기지의 중정비 검수 용량 평가)

  • Jang, Seong-Young;Jeon, Byoung-Hack;Lee, Won-Young;Yoo, Jae-Kyun
    • Journal of the Korean Society for Railway
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    • v.10 no.2 s.39
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    • pp.231-242
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    • 2007
  • As railroad industry faces the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high-speed long-distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for regular operations of the example maintenance center are developed. In this study, standard maintenance procedures, layout, equipments, and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. After simulation, four types of observations are analyzed. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Third, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared. Lastly, the simulation results according to worker's working coverage shows expanding the worker's coverage decreases the cycle time and increases throughput per train. However, workers are to be fully trained to do multiple skill work.

Simulation Analysis of the Train Overhaul Maintenance Capacity for Rolling Stock Depot (열차 차량기지의 중정비 검수 용량 시뮬레이션 분석)

  • Jeon, Byoung-Hack;Lee, Won-Young;Jang, Seong-Young;Yoo, Jae-Kyun
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1481-1498
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    • 2007
  • As railroad industry face the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high speed long distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for detailed operations of the sample maintenance center are developed. In this study, standard maintenance procedures, layout, equipments and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. Three simulation analysis using the developed simulation model are done. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Lastly, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared.

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