• 제목/요약/키워드: Rolling contact

검색결과 391건 처리시간 0.027초

보강롤 구동 4 단 냉간압연기에서 작업롤의 수평하중 거동분석과 안정위치 결정을 위한 해석적 및 수치적 고찰 (Analytical and Numerical Investigation of Horizontal Force and Stable Position of Work Roll in Backup-Roll-Drive 4-High Cold-Rolling Mill)

  • 변상민;이재현;박흥식
    • 대한기계학회논문집A
    • /
    • 제35권9호
    • /
    • pp.977-982
    • /
    • 2011
  • 보강롤 구동 4 단 냉간압연기에서 작업롤과 보강롤 사이의 접촉력으로 인해 발생된 작업롤의 수평력을 고찰하였다. 본 수평력은 작업롤을 수평방향으로 휘게하고 롤갭 형상을 그 만큼 변화시킨다. 본 논문에서는 압연을 정상상태라고 가정하여 작업롤의 수평력을 예측할 수 있는 수식모델을 제시하였다. 해석에 사용된 소재는 고-실리콘(약 3%) 강판이었다. 수평력의 비-정상거동을 고찰하기 위해서 삼차원 유한요소모델을 채용하였다. 두 가지 모델을 이용하여 작업롤의 수평력은 보강롤의 중심으로부터 작업롤의 중심이 벗어난 길이에 따라 변한다는 결과를 얻었다. 그리고 작업롤의 수평력을 최소화 시킬 수 있는 작업롤의 최적 중심이탈 길이를 도출하였다.

마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구 (A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions)

  • 김청균
    • Tribology and Lubricants
    • /
    • 제22권6호
    • /
    • pp.314-319
    • /
    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

RPG 시스템의 접촉 피로수명 (Contact Surface Fatigue Life for RPG System)

  • 남형철;권순만;신중호
    • 대한기계학회논문집A
    • /
    • 제35권11호
    • /
    • pp.1453-1459
    • /
    • 2011
  • 외접기어의 어느 한쪽 기어를 핀 또는 롤러로 대체한 롤러 피니언 기어 (RPG) 시스템은 기어 치물림 시 미끄럼 접촉을 줄이고 구름운동을 증대시켜 기어 내구성을 향상시킬 수 있다. 우선 본 논문에서는 전위계수(profile shift coefficient)를 고려하여 RPG 시스템의 캠 기어(cam gear)의 엄밀 치형설계 방법 및 치 꼬임으로 인한 간섭 방지조건을 제시하였다. 또 기어구동에 있어 치면에서 발생되는 진동이나 소음의 원인이 되는 피팅(pitting) 발생수명을 고려하기 위해, 설계인자의 변화에 따른 Hertz 접촉응력 및 하중응력계수(load stress factor)의 변화를 검토하였다. 이를 통해 RPG 시스템의 내구성을 향상시킬 수 있는 방안으로 전위계수의 증가를 제안하였다.

차륜에 대한 열손상 평가 (Evaluation of Thermal Dmage for Railway Weel)

  • 권석진;서정원;이동형;김영규;김재철
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
    • /
    • pp.966-970
    • /
    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

  • PDF

대차 주행시험대상에서의 윤축 거동에 대한 연구 (A Study on the Wheelset Behavior on the Roller Rig for Railway Bogie Testing)

  • 허현무;박준혁;유원희;박태원
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1207-1212
    • /
    • 2007
  • The critical speed of railway bogie related to the stability of the railway rolling-stock is important. Testing of the dynamic performance of bogie is conducted using a roller rig in a laboratory in place of field testing on track. This roller rig is composed of two rollers equivalent to track and used to test the dynamic characteristics of vehicle. But, the geometrical characteristics of the wheel/roller contact on the roller rig are different from those of the wheel/rail contact because the longitudinal radius of roller is not infinite compared with rail. This difference has influence on the wheelset behavior and the critical speed of bogie. Therefore in this paper, we have studied the behavior of wheelset and bogie on the roller rig for railway bogie testing with the purpose of developing the scaled roller rig. As an analysis results, it has been shown that the critical speed of bogie on the roller rig is slightly lower than that of bogie on track.

  • PDF

축-베어링계의 컴플라이언스 특성에 미치는 조립공차의 영향 (Effect on the Compliance of Spindle -Bearing System by the Assembling Tolerance)

  • 이강재;서장력;이선규
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.995-999
    • /
    • 1995
  • In spindle-bearing system, the displacement characteristics of the bearing by the load applied on the spindle are affected greatly by the assembling tolerance between the spindle and housing assembled to support the bearing. Also in spindle system of rotational operation, the compliance characteristic of the bearing is expected to be varied frequently by the thermal deformation of the spindle and the housing. To predict the thermal deformation of the spindle including heat generation of the bearing, we need to examine the effect on the compliance of spindle-bearing system by the assembling tolerance. In this paper, we proposed the load-displacement relation expression considering the effect which the variation of contact pressure due to the radial directional assembling tolerance between the bearing and the housing influences on the axial and radial directional displacement characteristics of the bearing. Furthermore, for several assembling systems of bearings and housings having all different assembling tolerances, we proposed a method to predict exactly the variation of the bearing preload which is sensitive to the thermal deformation by showing the propriety with experimental results.

  • PDF

안경산업의 수입행태 (Import Patterns of Eyeglasses Industry)

  • 현승철;임준형
    • 한국안광학회지
    • /
    • 제14권4호
    • /
    • pp.11-17
    • /
    • 2009
  • 목적: 본 연구는 안경 및 콘택트렌즈 수입이 경제변수로부터 어떻게 반응하고 어떤 행태를 보이는가를 실증적으로 분석하는데 목적이 있다. 방법: 이를 위하여 모형의 강건성을 위한 EG공적분 기법과 Johansen's 다변량 공적분기법을 이용하였다. 그 결과 변수와 모형이 안정적임이 확인되면 수입함수를 추정한다. 그리고 오차수정모형을 통하여 안경과 콘택트렌즈 수입의 실제치와 균형치 간의 괴리가 매월 제거되거나 수정되는 비율을 본다. 또한 시간경과에 따라 변수의 동태성 점검을 위한 전향적 이동회귀를 실시한다. 결과: 이러한 분석 결과를 보면, 안경과 콘택트렌즈 수입은 경제변수에 탄력적임을 밝히고 있다. 특히, 콘택트렌즈보다 안경이 더욱 더 민감하게 반응하는 것을 보여주고 있다. 결론: 본 논문은 안경과 콘택트렌즈 수입이 환율과 경기와 같은 경제변수 및 계절적 요인에 영향을 받는다는 것을 밝히고 있다.

  • PDF

현장측정을 통한 분기기 망간 크로싱의 피로수명 평가 (Fatigue Life Evaluation for Railway Turnout Crossing using the Field Test)

  • 엄주환;최정열;박용걸
    • 한국철도학회논문집
    • /
    • 제9권2호
    • /
    • pp.169-173
    • /
    • 2006
  • The major objective of this study is to investigate the fatigue life evaluation of immovability crossing for railway turnout by the field test. In railway engineering, an appliance is necessary to allow a vehicle to move from one track to another. This appliance came to be known technically as turnout. So, turnout is required very complex railway technologies such as rolling stock, track. Due to the plan under the application of high speed train, turnout are needed more stable far fatigue behaviors. It analyzed the mechanical behaviors of turnout crossing with propose its advanced technical type on the field test and fatigue evaluation far the dynamic fatigue characteristics. As a result, the advanced type crossing are obviously effective for the fatigue damage ratio and dynamic response which is non-modified type. The analytical and experimental study are carried out to investigate the passing path of contact surface and fatigue damage trend decrease dynamic stresses and deflections on advanced crossing type, And the advanced type reduce dynamic fatigue damage ratio and increase fatigue life(about each 38%) more than non-modified type. From the field test results of the servicing turnout crossing, it is evaluated that the modification of contact angle, weight, material and sectional properties is very effective fur ensure against fatigue risks.

평행링크형 발가락을 갖는 4족 보행로봇 발의 비평탄 지면 착지 성능 (Landing Performance of a Quadruped Robot Foot Having Parallel Linked Toes on Uneven Surface)

  • 홍예선;윤승현;김민규
    • 한국정밀공학회지
    • /
    • 제26권10호
    • /
    • pp.47-55
    • /
    • 2009
  • In this study, a robot foot having toes for firm stepping on uneven surface is proposed. The toes are connected to the lower leg by parallel links so that the lower leg can rotate in the rolling and pitching directions during stance phase without ankle joint. The landing performance of the foot on uneven surface was evaluated by relative comparison with that of the most common foot making point contact with the walking surface, since the test conditions considering real uneven surface could be hardly defined for its objective evaluation. Anti-slip margin(ASM) was defined in this study to express the slip resistance of a robot foot when it lands on a projection with half circular-, triangular- or rectangular cross section, assuming that uneven surface consists of projections having these kind of cross sections in different sizes. Based on the ASM analysis, the slip conditions for the two feet were experimentally confirmed. The results showed that the slip resistance of the new foot is not only higher than that of the conventional point contact type foot but also less sensitive to the surface friction coefficient.

현장측정을 통한 분기기 망간 크로싱의 피로거동 평가 (Fatigue Behavior Evaluation for Railway Turnout Crossing using the Field Test)

  • 송선옥;엄맥;양신추;박용걸
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2006년도 추계학술대회 논문집
    • /
    • pp.447-453
    • /
    • 2006
  • The major objective of this study is to investigate the fatigue behavior evaluation of immovability crossing for railway turnout by the field test. In railway engineering, an appliance is necessary to allow a vehicle to move from one track to another. This appliance came to be known technically as turnout. So, turnout is required very complex railway technologies such as rolling stock, track. Due to the plan under the application of high speed train, turnout are needed more stable for fatigue behaviors. It analyzed the mechanical behaviors of turnout crossing with propose its advanced technical type on the field test and fatigue evaluation for the dynamic fatigue characteristics. As a result, the advanced type crossing are obviously effective for the fatigue damage ratio and dynamic response which is non-modified type. The analytical and experimental study are carried out to investigate the passing path of contact surface and fatigue damage trend decrease dynamic stresses and deflections on advanced crossing type. And the advanced type reduce dynamic fatigue damage ratio and increase fatigue life(about each 38%)more than non-modified type. From the field test results of the servicing turnout crossing, it is evaluated that the modification of contact angle, weight, material and sectional properties is very effective for ensure against fatigue risks.

  • PDF