• 제목/요약/키워드: Roll-to-Roll process

검색결과 812건 처리시간 0.026초

수직형(垂直形) 로터리 살포기(撒布機)에 의한 비료입자(肥料粒子)의 운동(運動) (Particle Motion of a Vertical Rotary Distributor for Granular Material)

  • 성민기;박준걸;최창현
    • Journal of Biosystems Engineering
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    • 제14권4호
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    • pp.242-250
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    • 1989
  • The performance of a vertical type centrifugal distributor of granular materials was studied by means of mathematical models and experimental investigations. To develop the mathematical description of particle motion, some assumptions were made. The distribution process consisted of three stages: the entrance of a particle to the blade, the motion of the particle on the blade, and the motion of the particle in the air. The physical properties of fertilizer, which affected the particle motion, were investigated: bluk density, coefficient of friction, coefficient of restitution, and particle size distribution. The particle motion were simulated by using a computer. A prototype distributor was designed and constructed for experimental tests. The following conclusions were drawn from the computer simulation and experiment results. 1. The fertilizer may slide or roll at the point of contact when they impact on the blade and move along the blade. 2. The interaction among fertilizers may prevent them from bouncing. 3. When fertilizers roll on the blade, rolling resistance is one of the factors affecting the particle's motion. 4. The trajectory angle and position of fertilizers from a disc depend on the blade position and particle shape, but the rotating speed of the disc affected them only slightly.

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이주속압연된 Cu-Fe-P 동합금 판재의 조직 및 기계적 성질 (Microstructure and Mechanical Properties of a Cu-Fe-P Copper Alloy Sheet Processed by Differential Speed Rolling)

  • 이성희;임정윤;宇都宮裕;어광준;한승전
    • 대한금속재료학회지
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    • 제48권10호
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    • pp.942-950
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    • 2010
  • The microstructure and mechanical properties of a Cu-Fe-P copper alloy processed by differential speed rolling (DSR) were investigated in detail. The copper alloy, with a thickness of 3 mm, was rolled to 50% reduction at ambient temperature without lubrication with a differential speed ratio of 2.0:1 and then annealed for 0.5h at various temperatures ranging from 100 to $800^{\circ}C$. Conventional rolling was performed under the same rolling conditions for comparison. The shear strain introduced by the conventional rolling process showed positive values at the positions of the upper roll side and negative values at the positions of the lower roll side. However, the result was zero or positive values at all positions for samples rolled by DSR. The effects of DSR on the microstructure and mechanical properties of the as-rolled and subsequently annealed samples are discussed.

쌍롤 박판주조법 및 이속압연으로 제조한 고성형성 6xxx계 Al 합금 판재 (6xxx Series Al Alloy Sheets with High Formability Produced by Twin-roll Strip Casting and Asymmetric Rolling)

  • 김홍규;조재형;김형욱;이재철
    • 대한금속재료학회지
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    • 제50권7호
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    • pp.503-509
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    • 2012
  • We report on the feasibility of producing 6xxx series Al alloy sheets using a combination of twin-roll strip casting and asymmetric rolling. The Al alloy sheets produced in this study exhibited an excellent formability ($\bar{r}=1.2$, ${\Delta}r=0.17$) and mechanical properties (${\sigma}_{TS}{\sim}260MPa$, ${\varepsilon}>30%$), which cannot be feasibly obtained via the conventional technique based on ingot casting and conventional rolling. The enhanced formability as evaluated in terms of $\bar{r}$ and ${\Delta}r$ was clarified by examining the evolution of textures associated with strip casting and subsequent thermo-mechanical treatments. The evaluation of the formability leads us to conclude that the combined technique based on strip casting and asymmetric rolling is a feasible process for enhancing the formability of Al alloy sheets to a level beyond which the conventional technique can reach.

박판주조한 Al-5.5Mg-0.3Cu 합금 판재의 이속압연 : 기계적 특성 및 성형성 평가 (Asymmetric Rolling of Twin-roll Cast Al-5.5Mg-0.3Cu Alloy Sheet : Mechanical Properties and Formability)

  • 천부현;한준현;김형욱;이재철
    • 대한금속재료학회지
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    • 제49권3호
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    • pp.243-249
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    • 2011
  • This study describes the feasibility of producing high-strength Al alloy sheet with a high solute content using a combined technique of twin-roll strip casting and asymmetric rolling. The Al sheet produced in this study exhibited excellent formability ($\overline{r}$ =1.0, $\Delta$r=0.16) and mechanical properties ($\sigma_{TS}$~305 MPa, $\epsilon$~33%), that, cannot be feasibly obtained via the conventional technique based on ingot casting and rolling. The structural origin of the observed properties, especially enhanced formability, was clarified by examining the evolution of textures associated with strip casting and subsequent thermo-mechanical treatments. Our evaluation of the mechanical properties and formability leads us to conclude that the combination of strip casting and asymmetric rolling is a feasible process for enhancing the formability of Al alloy sheets to the level beyond what the conventional techniques can reach.

스프링백 저감을 위한 초고강도강의 국부적 연화 열처리에 따른 미세조직과 기계적 특성 변화에 관한 연구 (Effect of Local Softening for Spring-back Reduction of Ultra High Strength Steel on Microstructure and Mechanical Properties)

  • 박상언;박병학;오명환;강범수;구태완
    • 소성∙가공
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    • 제30권3호
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    • pp.134-141
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    • 2021
  • In order to improve excessive spring-back behavior as a result of the roll forming process using ultra high strength steel (UHSS) sheet, local softening in region of a partial area expected to be deformed on an initial blank is considered in this study. With SPFC1470 UHSS sheet with initial blank thickness of 1.20mm, the local softening is performed with the following conditions: temperatures of 500℃, 550℃, 600℃ and 650℃, and holding time of 20s, 40s, 80s and 160s. Mechanical properties, such as yield stress and tensile strength, as well as elongation, are evaluated through uniaxial tensile tests, while the microstructural characteristics as a result of local softening are also investigated using the heat-treated specimens. As a result, it is shown that the spring-back behavior of the roll-formed prototype was reduced about by 78.9%, when the local softening at about 500℃ was performed for 160s considering the practical manufacturing condition.

차원해석을 통한 열간 사상압연중 온도해석모델 개발 (FE-based Strip Mean Temperature Prediction On-Line Model in Hot Strip Finishing Mill by using Dimensional Analysis)

  • 이중형;곽우진;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.176-179
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    • 2003
  • The mean temperature prediction of strip is very important in hot strip finishing mill because of affecting on product quality and shape. Also, temperature can be used by basic information in other on-line control models with affecting control accuracy in factory. So, FE based on-line temperature model was developed for predicting strip mean temperature accurately in various process conditions and factory environments. There are many variables in affecting strip mean temperature in on-line states of factory. But some problems are occurred in considering all variables for making temperature model because of the bad efficiency of regression or fitting analysis. In this report, we have adopted dimensional analysis for solving these problems. We have many variables with dimensions affecting strip temperature but we are able to make non-dimensional variables less than dimensional variables from the combination of dimensional variables caused by PI-Theorem in fluid mechanics. The developed models are divided by two parts. The one is interstand temperature prediction model. The other is roll gap temperature model.

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주익장착방식의 추진기관 장착설계 (Propulsion Installation Design on Wing-Mounted-Nacelle Type)

  • 진광석;최광윤;공창덕
    • 한국추진공학회지
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    • 제2권1호
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    • pp.88-94
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    • 1998
  • 이 연구에서는 100인승 항공기 급의 저익-주익장착나셀(wing mounted nacelle)의 추진기관 장착설계 방법을 제시하였다. 장착설계 방법을 구체적으로 설명하기 위해 세부적인 설계제한조건(design constraint)과 설계요구조건(design requirement and objectives)을 정의하고, 그러한 기준을 근거로 실례의 항공기(K100)를 사용하여 주익장착방식의 장착설계를 수행하였다. 장착설계는 간섭항력(interference drag), roll clearance, ground clearance, nose gear collapse margin, rotor burst, 연료탱크용량 등의 설계제한사항들을 고려하여 엔진성능을 만족시킬 수 있는 최적의 나셀 장착위치(spanwise, FS, WL)와 장착각도(toe-in, incidence, droop angle), wing dry bay의 위치와 크기를 결정하여 향후에 개발될 주익장착방식의 추진기관 장착설계에 활용될 수 있는 설계절차를 구축하였다.

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철강 압연공정에의 ILQ(Inverse Linear Quadratic) 제어의 응용 (An Application of Inverse Linear Quadratic Control to Strip Rolling Mill)

  • 최승갑
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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    • pp.38-38
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    • 2000
  • To fulfill recent requirements for high quality products in steel rolling process, fast responding and easily tunab control system is required and ILQ(Inverse Linear Quadratic) control system may be one of such alternatives. In this paper characteristics of ILQ control and its application to BUR(Back-Up-Roll) eccentricity in strip rolling mill is discussed and compared to polynomial control approaches. Also the rolling mill model and basic principle to control thickness of srip are introduced with control effect by polynomial methods.

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박막트랜지스터 응용을 위한 고온 결정화된 다결정실리콘의 특성평가 (The Characteristics of High Temperature Crystallized Poly-Si for Thin Film Transistor Application)

  • 김도영;심명석;서창기;이준신
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권5호
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    • pp.237-241
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    • 2004
  • Amorphous silicon (a-Si) films are used in a broad range of solar cell, flat panel display, and sensor. Because of the greater ease of deposition and lower processing temperature, thin films are widely used for thin film transistors (TFTs). However, they have lower stability under the exposure of visible light and because of their low field effect mobility ($\mu$$_{FE}$ ) , less than 1 c $m^2$/Vs, they require a driving IC in the external circuits. On the other hand, polycrystalline silicon (poly-Si) thin films have superiority in $\mu$$_{FE}$ and optical stability in comparison to a-Si film. Many researches have been done to obtain high performance poly-Si because conventional methods such as excimer laser annealing, solid phase crystallization and metal induced crystallization have several difficulties to crystallize. In this paper, a new crystallization process using a molybdenum substrate has been proposed. As we use a flexible substrate, high temperature treatment and roll-to-roll process are possible. We have used a high temperature process above 75$0^{\circ}C$ to obtain poly-Si films on molybdenum substrates by a rapid thermal annealing (RTA) of the amorphous silicon (a-Si) layers. The properties of high temperature crystallized poly-Si studied, and poly-Si has been used for the fabrication of TFT. By this method, we are able to achieve high crystal volume fraction as well as high field effect mobility.

높은 에너지 밀도의 리튬이온 이차전지를 위한 PTFE 바인더를 적용한 고로딩 양극 (Thick Positive Electrode using Polytetrafluorethylene (PTFE) Binder for High-Energy-Density Lithium-ion Batteries)

  • 강정민;김형우;장영석;김해빈;류지헌
    • 전기화학회지
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    • 제24권2호
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    • pp.28-33
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    • 2021
  • 이차전지의 에너지 밀도를 높이기 위한 방법으로 전극의 로딩을 높이는 방법에 대하여 많은 시도가 이루어지고 있다. 본 연구에서는 리튬이온 이차전지용 양극에서 보편적으로 사용되어 온 기존의 polyvinylidene fluoride (PVdF) 바인더가 아닌 polytetrafluoroethylene (PTFE) 바인더를 적용하여 고로딩의 LiNi0.5Co0.2Mn0.3O2 (NCM523) 양극을 제조하였다. 기존의 슬러리 공정이 아닌 PTFE 현탁액을 이용한 반죽공정을 통하여 로딩을 높인 두꺼운 전극이 용이하게 제조되었다. PTFE 및 PVdF 기반의 전극을 5.0 mAh/cm2의 로딩레벨로 각각 제조한 결과로 PTFE를 적용한 전극이 좀 더 우수한 사이클 수명과 속도특성을 지니고 있음을 확인하였다. PTFE 바인더를 사용한 반죽공정으로 제조된 전극은 기공도가 커서 전극밀도가 높지 않기 때문에 압연을 상온이 아닌 120℃ 이상의 고온에서 진행함으로써 기공도를 낮출 수 있었으나, 이에 따른 사이클 성능의 차이는 크지 않았다. 또한, 전극조성에서 도전재의 함량을 높임으로써 고로딩 전극의 사이클 수명을 소폭 향상시킬 수 있었다. PTFE 바인더 적용으로 고로딩 전극의 성능을 향상시킬 수 있었으나, 추가적인 개선이 필요할 것이다.