• 제목/요약/키워드: Roll-to-Roll process

검색결과 810건 처리시간 0.029초

인쇄 롤의 간접식 레이저 가공을 위한 코팅과 에칭 기술 (Coating and Etching Technologies for Indirect Laser processing of Printing Roll)

  • 이승우;김정오;강희신
    • 한국레이저가공학회지
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    • 제16권4호
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    • pp.12-16
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    • 2013
  • For mass production of electronic devices, the processing of the printing roll is one of the most important key technologies for printed electronics technology. A roll of printing process, the gravure printing that is used to print the electronic device is most often used. The indirect laser processing has been used in order to produce printing roll for gravure printing. It consists of the following processing that is coating of photo polymer or black lacquer on the surface of printing roll, pattering using a laser beam and etching process. In this study, we have carried out study on the coating and etching for $25{\mu}m$ line width on the printing roll. To do this goals, a $4{\mu}m$ coating thickness and 20% average coating thickness of the coating homogeneity of variance is performed. The factors to determine the thickness and homogeneity are a viscosity of coating solution, the liquid injection, the number of injection, feed rate, rotational speed, and the like. After the laser patterning, a line width of $25{\mu}m$ or less was confirmed to be processed through etching and the chromium plating process.

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Roll-to-Roll UV 나노 임프린팅 리소그래피에 의한 대면적 17인치의 나노 와이어 그리드의 제작 (Fabrication of a 17inch Area Size Nano-Wire Grid using Roll-to-Roll UV Nano-Imprinting Lithography)

  • 허종욱;남수용
    • 한국인쇄학회지
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    • 제29권3호
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    • pp.17-30
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    • 2011
  • The polarizer is an important optical element used in a variety of applications. Nano-wire grid polarizers in the form of sub-wavelength metallic gratings are an attractive alternative to conventional polarizers, because they provide high extinction ratio. This study has been carried out to fabrication of the 17inch area size nano-wire grid polarizer(NWGP) The master for NWGPs with a pitch of 200nm and the area size $730mm{\times}450mm$ were fabricated using laser interference lithography and aluminum sputtering and wet etching. And The NWGP fabrication process was using by the Roll to-Roll UV imprinting and was applied to flexible PET film. The results were a transmission of light (Tp) 46.7%, reflectance (Rs) 40.1% and Extinction ratio of above 16 for the visible light range.

Roll-to-Roll (R2R) Fabrication of Micro Pillar Array for Biomimetic Functionalization of Surface

  • Jeon, Deok-Jin;Lee, Jun-Young;Yeo, Jong-Souk
    • Applied Science and Convergence Technology
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    • 제23권1호
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    • pp.54-59
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    • 2014
  • The roll-to-roll (R2R) fabrication method to make micro-scale pillar arrays for biomimetic functionalization of surfaces is presented. Inspired by the micro-structure of plants in nature, a surface with a synthetic micro-scale pillar array is fabricated via maskless photolithography. After the surface is SAM (self-assembled monolayer) coated with trichlorosilane in a vacuum desiccator, it displays a hydrophobic property even in R2R replicas of original substrate, whose properties are further characterized using various pitches and diameters. In order to perform a comparison between the original micro-pattern and its replicas, surface morphology was analyzed using scanning electron microscopy and wetting characteristics were measured via a contact angle measurement tool with a $10{\mu}L$ water droplet. Efficient roll-to-roll imprinting for a biomimetic functionalized surface has the potential for use in many fields ranging from water repelling and self-cleaning to microfluidic chips.

롤투롤 전자인쇄 시스템에서 Nip Roll 의 특성에 따른 인쇄 패턴의 품질에 대한 매칭기술 연구 (Matching Technology Between Nip Roll Characteristics and Quality of Print Pattern in Roll-to-Roll Printed Electronics Systems)

  • 최재원;신기현;이창우
    • 대한기계학회논문집A
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    • 제36권2호
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    • pp.173-178
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    • 2012
  • 최근 RFID, 유연디스플레이, 태양전지, 전자 종이 등의 소자를 프린팅 방식을 이용하여 생산하려는 연구가 활발하게 진행 되고 있다. 이런 방식이 기존의 노광기술과 식각기술에 의존하는 반도체 공정에 비해 가격 경쟁력에서 우수하기 때문이다. 특히 RFID, 유연디스플레이, 태양전지, 전자 종이 등은 유연성과 대량생산을 필요로 하기 때문에 롤투롤(roll to roll)공정과 같은 저가격화, 대형생산화에 관심이 집중되고 있다. 이 롤투롤 기술을 사용하기 위해서는 인쇄 패턴의 빠른 구현, 표면 균일도, 두께 등의 높은 인쇄 품질이 보장 되어야 한다. 본 연구는 실험계획법(Design of Experiment)을 적용하여 인자들의 주효과와 교호작용 효과를 분석하고, 롤투롤 전자인쇄 시스템에서 닙 롤의 특성에 따른 인쇄 품질의 영향과 인쇄 품질의 향상 방안을 찾기 위한 매칭기술을 제안 하였다.

롤변형에서의 반경방향 변위 예측 온라인 모델 (FE-based On-Line Model for the Prediction of Radial Displacements in Roll Deformation)

  • 조준호;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 제7회 압연 심포지엄
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    • pp.19-22
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    • 2009
  • It is essential to predict the deformed roll profile for the prediction of the strip profile in rolling process. The work roll of the Sendzimir mill has a small diameter in comparison to a barrel length, so that it is well deformed by the rolling pressure. Also it has a complex roll system, so it is difficult to analyze the roll deflection. In this paper, 3D finite element method is used for the analysis of the roll deflection of the Sendzimir due to the contact between rolls. But it takes much time to get the results, so that the on-line model to evaluate the radial deformation of a roll is developed on the basis of the finite element method.

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롤투롤 시스템에서 플렉시블 소재에 인가된 장력과 분사 높이가 액적 접촉각에 미치는 영향 (The Effect of Tension and Drop Height on Contact Angle of Droplet on Flexible Substrate in Roll-to-Roll Systems)

  • 김동국;이창우
    • 한국정밀공학회지
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    • 제34권3호
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    • pp.167-172
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    • 2017
  • This study proposes a method for identifying correlations between tension and drop height for sessile droplets in a roll-to-roll processing system. The effect of tension and drop height on the contact angle of a sessile droplet is presented. Design of experiment (DOE) methodology and statistical analysis are used to define a correlation between the process parameters. The contact angle is decreased while increasing tension and drop height. The influence of the tension is less significant on the contact angle compared with the effect of the drop height. However, tension should be considered as a major parameter because it is not easy to fix with roll eccentricity and compensating speed of the driven roll. The results of this study show that the effect of tension on the contact angle of a sessile droplet is more important than drop height because the drop height is fixed when the process systems are determined.

고장력 소재로 롤-포밍 공법에 의한 자동차 도어 사이드 임팩트 빔 개발 (Development of Vehicle Door Side Impact Beam with High Tensile Steel using Roll Forming Process)

  • 손희진;김성육;오범석;김기선
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.82-87
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    • 2012
  • The purpose of this study is to produce a side impact beam with high tensile steel using a roll forming process. The door side impact beam plays an important roll in a car because it protects passengers from external crash. The roll forming process is a continuous bending process wherein a long metal sheet is bended as it continuously passes several rolls. The characteristic of this study is that an impact beam is produced by a continuous process using a ultra high strength steel without a hardening heat treatment. A model was determined by analysing plasticity of a cross section shape considering high strength. Design parameters of the impact beam was determined by crash-analysing the model. Workpiece products were manufactured by designing dies for roll forming and setting them up in a following process line. Results of a bending test and a FEM analysis was considered and reviewed.

내부 경화형 구상흑연주철 롤 동체와 넥의 미세조직과 경도에 미치는 탄소 영향 (Effect of Carbon on the Micro Structure and Hardness of Internally Hardened Ductile Cast Iron Roll)

  • 이상묵;신기항;최병철;남기우
    • 한국산업융합학회 논문집
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    • 제26권1호
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    • pp.79-86
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    • 2023
  • This study was investigated the effect of carbon on the micro-structure and hardness of ductile cast iron roll with internal curing capacity. Spheroidal graphite existed at roll body with rapid cooling, but granular graphite existed at roll neck with slow cooling. The volume fraction of graphite increased at roll body with rapid cooling, That of roll neck with slow cooling decreased, but graphite size increased. The volume fraction of cementite decreased, but volume fraction increased. The cementite size was larger at roll neck than roll body. The hardness was decreased at roll body and roll neck due to volume fraction of cementite. The hardness of roll body was higher than roll neck.