• Title/Summary/Keyword: Rigid Part

Search Result 264, Processing Time 0.032 seconds

Finite Element Analysis of a Cold Forging Process Having a Floating Die (부유금형을 가진 냉간단조 공정의 유한요소해석)

  • 류찬호;전만수
    • Transactions of Materials Processing
    • /
    • v.9 no.2
    • /
    • pp.159-164
    • /
    • 2000
  • In this paper, a computer simulation technique for the forging process having a floating die is presented. The penalty rigid-plastic finite element method is employed together with an iteratively force-balancing method, in which the convergence is achieved when the floating die part is in force equilibrium within the user-specified tolerance. The force balance is controled by adjusting the velocity of the floating die in an automatic manner. An application example of a three-stage cold forging process is given.

  • PDF

Forging Process Design for Dimensional Accuracy of an Irregular Shape Product (치수 정밀도 향상을 위한 비대칭 정밀제품의 단조공정 설계)

  • 이선홍;최창혁;김성태;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.10a
    • /
    • pp.1097-1100
    • /
    • 2004
  • A rear axle spider in an irregular shape, which is used as a part in the braking system of a vehicle like a big truck and a trailer, is subjected to a large torque and hence requires both strength and endurance over the brake heat. This part should be therefore manufactured in dimensional accuracy. The practical manufacturing process of this irregular product requires the heat treatment process after hot forging and then the cold coining process for the dimensional accuracy. At the present study, the warm coning without the heat treatment process was proposed to employ the residual heat due to the hot forging process. And also the trimming and piercing process was designed using the rigid-plastic finite element method. The mechanical properties were discussed and also commented upon.

  • PDF

Operative Treatment of Unstable Fracture of the Proximal Humerus (상완골 근위부 불안정성 골절의 수술적 치료)

  • Kim Young-Kyu;Jang Young-Hun;Kim Keon-Beom
    • Clinics in Shoulder and Elbow
    • /
    • v.1 no.2
    • /
    • pp.198-204
    • /
    • 1998
  • Unstable fractures of the proximal humerus continue to be difficult problems for orthopaedic surgeons. The optimum treatment of these fractures has remained a matter of controversy. We analyzed the clinical results of open reduction and plate fixation underwent for patients of unstable fractures of proximal humerus after minimum 12 months follow up. The purpose of this study is to evaluate the efficacy of open reduction and rigid plate fixation. Twenty-two patients were managed with open reduction and plate fixation. Mean follow up duration was 20.6 months(range, 12 to 28 mon.). Because the age of patient as a maker of degree of osteoporosis was considered the key factor in the success of anatomic reconstruction, we divided into two groups according to age. Group A was comprised of 12 cases with younger than 50 yrs of age. Ten cases of older than 50 yrs of age were Group B. According to Neer's classification, five cases(22%) were two part fracture, 12 cases(64%) were three part fracture, and three cases(14%) were four part fracture. We used the Neer rating system for evaluating the results. In Group A, overall scores were 79.1. In Group B, overall scores were 76.8. Overall scores in two part fracture were 85, overall scores in three part fracture 78.4 and overall scores in three part fracture 68.3. We achieved excellent or good results in nine cases(75%) of Group A and seven cases(70%) of Group B. Also, we obtained excellent or good results in all cases of two part fracture, ten cases(71%) of three fracture and one case(33%) of four part fracture. The complications were three metal loosening, one avascular necrosis of humeral head, one severe stiff shoulder, one superficial wound infection and one ectopic ossification. The results were excellent or good in 16 cases(73%) out of 22 cases. In conclusion, rigid fixation and supervised early exercise would be a good option for unstable fracture of the proximal humerus.

  • PDF

Generalized load cycles for dynamic wind uplift evaluation of rigid membrane roofing systems

  • Baskaran, A.;Murty, B.;Tanaka, H.
    • Wind and Structures
    • /
    • v.14 no.5
    • /
    • pp.383-411
    • /
    • 2011
  • Roof is an integral part of building envelope. It protects occupants from environmental forces such as wind, rain, snow and others. Among those environmental forces, wind is a major factor that can cause structural roof damages. Roof due to wind actions can exhibit either flexible or rigid system responses. At present, a dynamic test procedure available is CSA A123.21-04 for the wind uplift resistance evaluation of flexible membrane-roofing systems and there is no dynamic test procedure available in North America for wind uplift resistance evaluation of rigid membrane-roofing system. In order to incorporate rigid membrane-roofing systems into the CSA A123.21-04 testing procedure, this paper presents the development of a load cycle. For this process, the present study compared the wind performance of rigid systems with the flexible systems. Analysis of the pressure time histories data using probability distribution function and power spectral density verified that these two roofs types exhibit different system responses under wind forces. Rain flow counting method was applied on the wind tunnel time histories data. Calculated wind load cycles were compared with the existing load cycle of CSA A123.21-04. With the input from the roof manufacturers and roofing associations, the developed load cycles had been generalized and extended to evaluate the ultimate wind uplift resistance capacity of rigid roofs. This new knowledge is integrated into the new edition of CSA A123.21-10 so that the standard can be used to evaluate wind uplift resistance capacity of membrane roofing systems.

Design of Connecting Part of Linear Compressor to Reduce the Vibration level of 60Hz (선형 압축기의 60Hz 진동저감을 위한 연결부 특성의 설계변경 해석)

  • Jeon, Soo-Hong;Jeong, Weui-Bong;Won, Seong-Gyu;Lee, Hyo-Jae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2007.11a
    • /
    • pp.1360-1365
    • /
    • 2007
  • A linear compressor used in a refrigerator has higher energy efficiency than other compressors. On the other hand, its vibration level has still been much severe. Changing the characteristics of connecting parts may reduce the vibration level of linear compressor. The piston, body and shell are assumed to be rigid. These rigid bodies are connected by coil springs and flexible loop pipe. This paper derived the mathematical model by combining the equation of motion of rigid parts and flexible parts. The variation of vibration level according to the change of connecting parts was investigated.

  • PDF

Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology (강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
    • /
    • v.9 no.3
    • /
    • pp.284-292
    • /
    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

  • PDF

Fast and Rigid 3D Shape Deformation Based on Moving Least Squares (이동 최소 자승법 기반의 빠르고 강체성이 유지되는 3차원 형상 변형 기법)

  • Lee, Jung;Kim, Chang-Hun
    • The KIPS Transactions:PartA
    • /
    • v.16A no.2
    • /
    • pp.61-68
    • /
    • 2009
  • We present a fast 3D shape deformation method that achieves smoothly deformed result by approximating a rigid transformation based on moving least squares (MLS). Our modified MLS formulation reduces the computation cost for computing the optimal transformation of each point and still keeps the rigidity of the deformed results. Even complex geometric shapes are easily, intuitively, and interactively deformed by manipulating point and ellipsoidal handles.

Process Sequence Design in Cold Forged Part of Hub (허브 냉간단조품의 공정설계)

  • Go, Dae-Cheol;Kim, Byeong-Min;O, Se-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.20 no.11
    • /
    • pp.3387-3397
    • /
    • 1996
  • The Hub is an auto mobile component used as aircon clutch. The important aspects in cold forging of the Hub with complex geometry are the design of an initial shape of the workpiece, the possibility of the forming by one-stage operation and the determination of number of performs, etc. Based on the systematic procedure of process sequence design, in this paper, the forming operation of cold forged part of the Hub is designed by the rigid-plastic finite element method. The two design criterion of geometrical filling without defect and an even distribution of effective strain in final product are investigated in controlling the initial shape of the workpiece and preform configuration. It is noted that one preforming operation is required in order to obtain final product of the Hub.

Development of a Finite Element Model for Frontal Crash Analysis of a Mid-Size Truck (중형 트럭의 정면 충돌 특성해석을 위한 유한요소 모델의 개발)

  • 홍창섭;오재윤;이대창
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.17 no.4
    • /
    • pp.226-232
    • /
    • 2000
  • This paper develops a finite element model for studying the crashworthiness analysis of a mid-size truck. A simulation for a truck frontal crash to a rigid barrier using the model is performed with PAM-CRASH installed in super computer SP2. Full vehicle model is composed of 86467 shell elements, 165 beam elements and 98 bar elements, and 86769 nodes. The model uses four material model such as elastic, elastic-plastic(steel), rigid and elastic-plastic(rubber) material model which are in PAM-CRASH. Frame and suspension system are modeled with 28774 shell elements and 31412 nodes. Cab is modeled with 34680 shell elements and 57 beam elements, and 36254 nodes. Bumper is modeled with 2262 shell elements, and 2508 nodes. Axle, steering shaft, etc are modeled using beam or bar elements. Mounting parts are modeled using rigid bodies. Bodies are interconnected using nodal constrains or joint options. To verify the developed model, frontal crash test with 30mph velocity to a rigid barrier is carried out. In the crash test, vehicle pulse at lower part of b-pillar is measured, and deformed shapes of frame and driver seat area are photographed. Those measured vehicle pulse and photographed pictures are compared those from the simulation to verify the developed finite element model.

  • PDF

A Study on the Flexibility of Semi-Rigid Steel Frames under Lateral Loadings( I ) (횡하중을 받는 반강접 철골 골조의 유연도에 관한 연구( I ) -접합부 해석모형을 중심으로-)

  • KANG, Cheol Kyu;HAN, Young Cheol;LEE, Gag Jo
    • Journal of Korean Society of Steel Construction
    • /
    • v.8 no.3 s.28
    • /
    • pp.127-137
    • /
    • 1996
  • Connections as basic elements and an integrated part of a steel frame has an effect on the frame's performance. Conventional analysis and design techniques are based on either idealized fixed or pinned conditions. In fact, the use of rigid or pinned connection model in steel frame analysis serves the purpose of simplifying the analysis and design processes, but all connections used in current pratice possess stiffness and transfer moment which fall between the extreme cases of fully rigid and ideally pinned. To predict the behavior of the semi-rigid steel frames, it is necessary to predict the moment-rotation behavior of the beam-to-column connections. In this research, prediction equation for moment-rotation behavior of the beam-to-column connection is suggested and the effect of design parameters has investigated. Prediction model, in a nondimensional form shows the moment-rotation characteristic for connections. It is composed of the curve fitting power function using standardization constant K and 4 parameter $KM_o$, ${\theta}_0$, b, n based on the pretest result about moment-rotation behavior of connection.

  • PDF