• 제목/요약/키워드: Rework Systems

검색결과 34건 처리시간 0.019초

전자식 모터제어 시스템 개발 (A Development of Electronic Motor Control Systems)

  • 이성환;이석주
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2000년도 추계학술대회 논문집 학회본부 A
    • /
    • pp.76-78
    • /
    • 2000
  • The previous MCC's have the demerits of high cost and much manhour for rework because they are impossible for the standardization of products and have many manual connections. The customers require the products which can operate in connection with SCADA system by digitalizing the functions of the current MCC's and are systematized with capability of remote control. To solve these disadvantages and requirements, we developed the Electronic Motor Control System according to starting type for applying to fields based on this. This system has the various functions such as protection, measurement, and communication. Using these functions, it can monitor motor status through communication with the upper system and define the circuit for lower connection cost according to starting type and shorter manufacture period by program. The development of this product results in establishment of competitive structure with domestic competition and perfect automatic monitoring through linkage with SCADA system. In addition, it provides the comparable dominancy of receiving on orders in switch gear and adaptability to change of MCC market in Japan and Europe.

  • PDF

비용 흐름의 차이를 고려한 교체 설비 대안에 대한 타당성 평가 (The Evaluation of the Validity of Equipment-replacing Alternatives in Consideration of the Differences of Cost Flow)

  • 김성집;박흥석
    • 산업경영시스템학회지
    • /
    • 제17권31호
    • /
    • pp.99-114
    • /
    • 1994
  • The introduction of new equipments to strengthen the competitiveness of enterprises is one of pretty important factors. Enterprises introducing new equipments strengthen competitiveness through productivity increasing, high quality maintenance, inventory reduction, improved design and production interface, simple scheduling process, low scrap rate, rework reduction, etc. Managers will work out the best equipment-replacing strategy through the appropriate combination of potential cost attributes and qualitative attributes difficult to quantify in accordance with the business purpose. This study is to present a method to select an equipment-replacing alternative through the decision-making model of Analytic Hierarchy Process in consideration of the differences of cost flow of the alternatives, taking into consideration tangible attributes and strategic intangible attributes.

  • PDF

COLLABORATIVE PROCESS PLANNING AND FLOW ANALYSIS FOR AUTOMOTIVE ASSEMBLY SHOPS

  • Noh, S.D.;Kim, G.
    • International Journal of Automotive Technology
    • /
    • 제7권2호
    • /
    • pp.217-226
    • /
    • 2006
  • To maintain competitiveness in the modern automotive market, it is important to carry out process planning concurrently with new car development processes. Process planners need to make decisions concurrently and collaboratively in order to reduce manufacturing preparation time for developing a new car. Automated generation of a simulation model by using the integrated process plan database can reduce time consumed for carrying out a simulation and allow a consistent model to be used throughout. In this research, we developed a web-based system for concurrent and collaborative process planning and flow analysis for an automotive general assembly using web, database, and simulation technology. A single integrated database is designed to automatically generate simulation models from process plans without having to rework the data. This system enables process planners to evaluate their decisions quickly, considering various factors, and easily share their opinions with others. By using this collaborative system, time and cost put into the assembly process planning can be reduced and the reliability of the process plan would be improved.

Fiber Placement System(FPS)에 의해 제조된 복합재료 Sleeve Extension의 성형 건전성 평가 (Integrity Evaluation of Sleeve Extension Composites Manufactured by Fiber Placement System (FPS))

  • 공진우;김진봉;김태욱;주진
    • 한국복합재료학회:학술대회논문집
    • /
    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
    • /
    • pp.254-257
    • /
    • 2004
  • Fiber placement system (FPS) carries out an advanced composites process which orients high strength reinforcing fibers in specific directions. The process includes wet winding, thermoset tape winding, thermoset prepreg placement and thermoplastic prepreg placement. FPS have the advantage of tape laying and filament winding with computer control and software. Using FPS can reduce costs, cycle times, structural weight, and handwork/rework when manufacturing composite parts. The sleeve extension is a part of the helicopter rotator systems. In this study, The sleeve extension composites were manufactured using FPS and tensile properties of this composites were characterized using universal testing machine(UTM).

  • PDF

전수검사를 위한 최적규격한계 설정 (Determination of the Optimal Specification Limits for Complete Inspection Plans)

  • 홍성훈;김상부
    • 대한산업공학회지
    • /
    • 제21권2호
    • /
    • pp.255-265
    • /
    • 1995
  • Due to advances in automated manufacturing systems and automatic inspection equipment, complete inspection has drown increased attention recently and has become a widespread practice. In a complete inspection plan all of the items are subject to acceptance inspection If an item fails to meet the predetermined specifications, it is rejected. In this paper, economic complete inspection plans are developed in situations where rejected items are reworked Complete inspections based on the performance variable of interest or a variable which is correlated with the performance variable are considered. Cost models are constructed which involve cost incurred by imperfect quality rework cast and quality inspection cost Methods of finding the optimal complete inspection plans are presented and numerical examples are given.

  • PDF

Mobile Application을 이용한 UC(Unified Communication) 시스템 개발 (UC(Unified Communication) Systems Development using Mobile Application)

  • 김희철
    • 한국전자통신학회논문지
    • /
    • 제8권6호
    • /
    • pp.873-879
    • /
    • 2013
  • 본 논문에서 고급 업무형 커뮤니케이션(UC) 기능은 통신활동의 중복, 낭비, 재작업을 줄여 프로세스 개선에 대한 높은 효율을 제공한다. UC 앱 개발을 통해 메시지 전송, FMC 통화기능, 스케줄 관리 기능 개발과 UC 서버 구축을 위한 조직도 DataBase구축, 검색을 위한 JSP 구현, XMPP를 이용한 메시지 전송 시스템 구축한다. IP-PBX의 IP 네트워크에서 구동되는 UC 애플리케이션의 기반에서 인프라의 활용도를 높이고 실제 생활에서 필요한 서비스를 제공하는 시스템을 설계 구현한다.

기어 전달오차 측정 시스템의 개발 및 라인 적용에 관한 연구 (Development of a Transmission Error Measurement System and Its Adaptation to a Manufacturing Line)

  • 이현구;이상화;구한일;유동규;원광민;이태휘
    • 한국소음진동공학회논문집
    • /
    • 제26권4호
    • /
    • pp.420-427
    • /
    • 2016
  • Diverse research on gearing systems have been made to resolve gear NVH problems for many decades, and transmission error (T.E.) has been identified as one of the main sources generating gear noises. While gear profiles and amounts of tooth modifications have influences on gear noise in the design aspect, it is found that bad manufacturing conditions such as burrs, bumps and damage, which result in improper gear operating conditions, produce gear noise with respect to manufacturing process. In this paper, T.E. measurement system was introduced to examine the gears damaged or improperly manufactured, while they are assembled, by comparing T.E. values and various gear conditions with theoretical ones. This T.E. measurement system, following grinding machining process, has been installed in a manufacturing line in 2014, and it results that the transmission rework to resolve manufacturing problems is not needed at the end of line.

제조산업에서의 인간-기계시스템과 관연된 품질비용분석에 관한 연구 (A Study on the Analysis of Quality Cost in the Man-Machine System)

  • 김형준
    • 산업경영시스템학회지
    • /
    • 제18권34호
    • /
    • pp.155-159
    • /
    • 1995
  • For the relationship between conformance cost and the individual elements of non-conformance, an analysis was made of the relationship between inspection cost and training cost and scrap cost. As a result it was explained that there was all a positive correlation between training cost and scrap cost, and between inspection cost and scrap cost. Like this, training and inspection cost and scrap cost have a positive correlation. Judging from the fact that the coefficient of inspection cost is lower than that of training cost in the comparison of the coefficient of each cost, it can be analyzed that the change in scrap cost is influenced by the change in training cost more greatly than the change in inspection cost. If doing so, it can be interpreted that scrap cost and rework cost do not still decrease in spite of increasing in education and training cost and prevention cost. This result may represent the problem as to whether education and training cost is effectively expended for prevention activity. Accordingly, to cope with this situation, it is thought that scrap cost should be cut by establishing the effective prevention measure for causing the increase of scrap cost.

  • PDF

재공품 재고를 고려한 제조 시스템에서의 재고 관리 모델 연구 (A Study of Inventory Models for Imperfect Manufacturing Setup Considering Work-in-Process Inventory)

  • 미스바 울라;강창욱;쉐리야르 모신 코레시
    • 산업경영시스템학회지
    • /
    • 제37권4호
    • /
    • pp.231-238
    • /
    • 2014
  • Optimum lot size calculation for real world manufacturing environment has been focused since last few decades. Several extensions have been made to the basic economic order and production order quantity models to realize the possible practical situations in industry. However, focus on work-in-process inventory has been ignored relatively. This paper provides a comprehensive review of the models developed for group technology based manufacturing environment focusing on work-in-process inventory. Models have been extended from a perfect manufacturing conditions to an imperfect manufacturing situation considering rework, rejection and inspection. Optimum lot size has been evaluated using a simple algebraic optimization approach. Significant parameters are highlighted using sensitivity analysis for the developed models. Numerical example is used to illustrate the utilization of such models in day-to-day production setups and the impact of significant factors' variation on total cost and optimum lot size.

A deep neural network to automatically calculate the safety grade of a deteriorating building

  • Seungho Kim;Jae-Min Lee;Moonyoung Choi;Sangyong Kim
    • Smart Structures and Systems
    • /
    • 제33권4호
    • /
    • pp.313-323
    • /
    • 2024
  • Deterioration of buildings is one of the biggest problems in modern society, and the importance of a safety diagnosis for old buildings is increasing. Therefore, most countries have legal maintenance and safety diagnosis regulations. However, the reliability of the existing safety diagnostic processes is reduced because they involve subjective judgments in the data collection. In addition, unstructured tasks increase rework rates, which are time-consuming and not cost-effective. Therefore, This paper proposed the method that can calculate the safety grade of deterioration automatically. For this, a DNN structure is generated by using existing precision inspection data and precision safety diagnostic data, and an objective building safety grade is calculated by applying status evaluation data obtained with a UAV, a laser scanner, and reverse engineering 3D models. This automated process is applied to 20 old buildings, taking about 40% less time than needed for a safety diagnosis from the existing manual operation based on the same building area. Subsequently, this study compares the resulting value for the safety grade with the already existing value to verify the accuracy of the grade calculation process, constructing the DNN with high accuracy at about 90%. This is expected to improve the reliability of aging buildings in the future, saving money and time compared to existing technologies, improving economic efficiency.