• Title/Summary/Keyword: Residual load

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Tribological Performance of A1203/Ni0r Coating

  • Chae, Young-Hun;Kim, Seock-Sam
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.911-918
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    • 2002
  • The tribological performance of A1$_2$O$_3$/NiCr coating deposited on steel (SH45C) was investigated under lubrication. The parameters of sliding wear consist of normal load and coating thickness. Test result showed that there was no evidence of an improved bonding strength in the coating. However, the wear resistance of the A1$_2$O$_3$/NiCr coaling was significantly greater than that of the Al$_2$O$_3$ coating. It was eviclent that the residual stress for the A1$_2$O$_3$coating was higher than that of the A1$_2$O$_3$/NiCr coating from the Scratch test failure of coating. The bond coating played an important role in decreasing the residual stress. Also, it was found that the residual stress had d notable influence on the wear mechanism.

An Assessment on the Ultimate Strength of Welding Joint by the Effect of External Force (外力의 效果를 고려한 熔接部의 最終强度에 대한 評價)

  • Bang, Han-Seo;Cha, Yong-Hun;O, U-Seok
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.20-29
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    • 1995
  • When structures are constructed by welding, structural elements are always accompained by welding residual stress and deformation. Therefore, when the rigidity and strength of the welded structures is considered, it is very important to have sufficient information about the effect of initial deflection and welding residual stress on them. In this paper, the square plates with welding residual stress under compression are dealt with; First, heat conduction and thermal elastic-plastic problems are analyzed by finite element method using 4-node isoparametric elements for assessment on the ultimate strength of welding joint. Later, the ultimate strength of welding joint is assessed by examining the effect of changed type of loading. The specimens are 500{\times}$500mm(a/b=1) and 750{\times}$500mm(a/b=1.5) rectangular plates of whichthicknesses is 9.0mm and simply supported plates getting axiul load in each direction.

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An Indentation Method Based on FEA for Equi-Biaxial Residual Stress Evaluation (유한요소해에 기초한 양축등가 잔류응력 평가 압입이론)

  • Lee, Jin-Haeng;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.1 s.244
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    • pp.42-51
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    • 2006
  • An indentation method to determine equi-biaxial residual stress is proposed by examining the data from the incremental plasticity theory based finite element analyses. We first select optimal normalized-parameters, which are minimally affected by indentation depth and material properties. Numerical linear regressions of obtained data exhibit that maximum load and contact area of imprint are the main parameters measuring the residual stress. The proposed indentation approach provides a substantial enhancement in accuracy compared with the prior methods.

Torsional Fatigue Characteristics of Aluminum/Composite Co-Cured Shafts with Axial Compressive Preload (축예하중을 가한 알루미늄/복합재료 동시경화 샤프트의 비틀림 피로 특성)

  • Kim, Jong-Woon;Hwang, Hui-Yun;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.183-186
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    • 2003
  • Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.

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A Fracture Mechanics Study on the Fatigue Crack Growth Behaviors in Aluminum Alloy Weldments (알루미늄 합금 용접부의 피로균열성장거동에 관한 파괴력학적 연구)

  • 차용훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.31-39
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    • 1996
  • The objective of this study is to investigate the influence of welding residual stresses on the fatigue crack growth behavior of cracks located transverse to the weld bead. For this purpose, G. T. A (Gas Tungsten Arc) welding was performed on hte Al alloy 1100-O plate and the same initial crack is made on HAZ(Heat Affected Zone), weld metal and base meta respectively. Specimens were used CT(Compact Tension) specimens. Initial welding residual stresses were measured by using strai gage sectioning method. All specimens were tested under constant amplitude load with stress ratio R=0.1, It is possible to predict fatigue crack growth behaviors and the fatigue life, using numerical analysis together with distribution of initial residual stress and the values of C and m obtained from $da/dN-{\Delta}K$

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Numerical analysis of post welding heat treatment base on the thermal creep elastic-plastic theory (점열탄소성 이론에 의한 용접후열처리에 대한 수치해석)

  • 방한서;차용훈;오율권;노찬승;김종명
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.113-123
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    • 1997
  • The welding residual stresses produced by welding frequently cause a crack and promote stress corrosion etc. in heat affected zone contained with external load and weakness of material. For the purpose pof relaxation of welding residual stress, post welding heat teratment(PWHT) is widely used. In this paper, the computer program which is based on Thermal-Elasto-plastic-creep theory for plane deformation on developed by finite element method (F.E.M) and verified its propriety by experimental measurement and also by using the developed computer program. The mechanical behavior of butt welding joint is clairfied during PWHT.

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Evaluation of Residual Strength Under Impact Damage in Woven CFRP Composites (평직 CFRP 복합재료의 충격잔류강도 평가)

  • Choi, Jung-Hun;Kang, Min-Sung;Koo, Jae-Mean;Seok, Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.654-663
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    • 2012
  • Damage induced by low velocity impact loading in aircraft composite is the form of failure which is frequently occurred in aircraft. As the consequences of impact loading in composite laminates, matrix cracking, delamination and eventually fiber breakage for higher impact energies can be occurred. Even when no visible impact damage is observed, damage can exist inside of composite laminates and carrying load of the composite laminates is considerably reduced. The objective of this study is to evaluate and predict residual strength behavior of composite laminates by impact loading and for this, tensile test after impact was carried out on composite laminates made of woven CFRP.

Calibration of Contact Depth for Evaluating Residual Stress using Instrumented Indentation Testing (연속압입시험법을 이용한 원전구조물의 잔류응력 평가를 위한 접촉깊이의 보정)

  • Kim, Young-Cheon;Kang, Seung-Kyun;Ahn, Hee-Jun;Kim, Kwang-Ho;Kwon, Dongil
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.1
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    • pp.41-47
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    • 2011
  • Residual stress is the key parameter for reliability and lifetime assessment because it can reduce the fatigue strength and fracture properties of industrial structures. Recently, instrumented indentation testing (IIT) has been widely used for evaluating it, since it does not need specific specimen and time-consuming procedure. However, conventional Oliver-Pharr method, which is used for calibrating contact depth to analyze indentation load-depth curve, cannot estimate plastic pile-up between indenter and surface of specimen. Here, we introduce f parameter which is the ratio of contact depth and maximum depth, to consider pile-up height. And, its application for evaluating residual stress of weldment is introduced.

ADVANCES IN DESIGN AND RESIDUAL LIFE CALCULATION WITH REGARD TO REBAR CORROSION OF REINFORCED CONCRETE

  • C. Andrade;D. Izquierdo;J. Rodriguez;L Ortega
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.15-30
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    • 2005
  • The increasing amount of structures presenting distress due to reinforcement corrosion is urging the establishment of more accurate calculation methods for the service life of concrete structures. In the present paper, a summary of the different approaches is presented that are able to calculate the expected life of new structures, in certain aggressive environments or the residual life of already corroding structures. The methods for the initiation period are based on the proper calculation of the carbonation front or chloride penetration and on the steel corrosion rate. The methods for the residual load-bearing capacity calculations are based in the use of ' indicators ' or in the evaluation of the reduced section and a structural recalculation.

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A Study on the Numerical Analysis of Welding Heat Distribution of Preflex Beam (유한요소법에 의한 PREFLEX BEAM의 용접열분포 특성에 관한 연구)

  • 방한서;주성민;김하식
    • Journal of Ocean Engineering and Technology
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    • v.18 no.2
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    • pp.52-57
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    • 2004
  • Preflex beam is a method of construction designed to hold the pre-compressive stresses over the concrete pier by the preflexion load. During the fabrication of the girder, welding causes residual stresses. The welding residual stresses must be relieved in order to generate the accurate compressive pre-stresses. In this study, to determine the thermal distribution characteristics on the girder by welding, both three-dimensional finite element analysis and two-dimensional finite element analysis, in a quasi-steady state, is carried out. After comparing each result between the three-dimensional analysis and the two-dimensional analysis, finite element analysis is carried out against the actual girder, and the welding thermal distribution characteristic over the preflex beam is analyzed. It is possible to provide the input data for the analysis of the welding residual stresses.