• 제목/요약/키워드: Residual Bending Stress

검색결과 201건 처리시간 0.025초

건축구조용 냉간성형 강관의 가공성능 평가 (Evaluation of Forming Performance of Cold Rolled Steel Pipes & Tubes for Building Structure)

  • 임성우;최광;장인화
    • 한국강구조학회 논문집
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    • 제16권1호통권68호
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    • pp.33-42
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    • 2004
  • SN 강재를 건축구조용으로 사용하기 위해서는 설계기준강도가 제정되어야 한다. 선행 연구로써, SN400B/490B 후판재로 재판한 SN400B/490B 원형강관과 SPAP235/325 및 SPAR295 각형강관의 물성을 평가하였다. SN400B/490B 후판재와 비교했을 때 STKN400B/490B 원형강관의 항복인장 및 인장강도는 상승하였지만, 제조 프로세스에 무관하게 STKN400B/490B 원형강관의 규격을 만족 하였다. 그러나 SPAP235/325 각형강관 모서리부에서의 항복인장 및 인장강도는 규격을 벗어났다. 이것은 SPAP235/325 각형강관 규격에서 정하고 있는 값이 모서리부에서의 값이 아니라 변에서의 값이기 때문이다. STKN490B 원형강관에 발생한 최대 인장잔류응력은 모재 항복강도 수준이며, 최대 압축잔류응력은 모재 항복강도의 40% 수준이었다. 또한 SPAP325 각형강관에 발생한 최대 인장잔류응력과 최대 압축잔류응력은 모두 모재 항복강도의 80% 수준이었다. 중심압축실험을 한 결과 STKN490B 원형강관의 좌굴강도는 제조 프로세스에 관계없이 별 차이를 보이지 않았다. 그러나 각형강관의 경우는 SPAP325 각형강관이 SN490B로 built-up한 각형강관보다 좌굴강도가 높게 나타났다.

경량화 및 NVH 향상을 위한 복합재료 프로펠러 축의 설계 (Design of a Composite Propeller Shaft with the Reduced Weights and Improved NVH)

  • 윤형석;김철;문명수;오상엽
    • 한국자동차공학회논문집
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    • 제11권1호
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    • pp.151-159
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    • 2003
  • The front 2 pieces of the 3-piece steel propeller shaft installed on a 8.5-ton truck were redesigned with a 1 -piece composite propeller shaft with steel yokes and spline parts to get the reduction of weight and the improvement of NVH characteristics. Based on the analysis of bending vibration, strength and cure-induced residual stresses of the composite propeller shaft, proper composite materials and stacking sequences were selected. The composite propeller shaft requires a reliable joining method between the shaft and steel end parts through a steel connector. From 3-D contact stress analyses of the laminated composite shaft with bolted Joints, the 3-row mechanical joint which satisfies the torque transmission capability has been designed. Several full-scale composite shafts were fabricated and tested to verify the design analyses. The design requirements are shown to be satisfied. With the newly designed composite shaft, the weight reduction more than 50% and improvements in NVH characteristics have been achieved.

평 블록 구조의 용접변형 예측 및 제어 (Prediction and Control of Welding Deformation for Panel Block Structure)

  • 김상일
    • 한국해양공학회지
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    • 제22권6호
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    • pp.95-99
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    • 2008
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending welding residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

V-개선 맞대기 용접변형에 대한 간이 예측 모델 개발 (Development of Simple Prediction Model for V-groove butt welding deformation)

  • 김상일
    • 대한조선학회논문집
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    • 제41권2호
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    • pp.106-113
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    • 2004
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. Systematic and quantitative theoretical works to clarify the effects of various factors on the welding deformation have rarely been found. Therefore, in this paper, the effects of various factors, such as welding process and gravity on the butt welding deformation have been investigated through a number of numerical analyses. In addition, this paper proposes a simplified analysis method to predict the butt welding deformation in actual plate structure. For this purpose, a simple prediction model for butt welding deformations has been derived based on numerical and experimental results through the regression analysis. Based on these results, the simplified analysis method has been applied to some examples to show its validity.

필릿 용접된 거더와 종통재 구조의 용접변형 예측 (Prediction of Welding Deformation for Fillet Welded Girder and Stringer Structure)

  • 김상일
    • 대한조선학회논문집
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    • 제40권2호
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    • pp.57-62
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    • 2003
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

Experimental study on fatigue behavior of innovative hollow composite bridge slabs

  • Yang Chen;Zhaowei Jiang;Qing Xu;Chong Ren
    • Steel and Composite Structures
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    • 제46권6호
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    • pp.745-757
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    • 2023
  • In order to study the fatigue performance of the flat steel plate-lightweight aggregate concrete hollow composite bridge slab subjected to fatigue load, both static test on two specimens and fatigue test on six specimens were conducted. The effects of the arrangement of the steel pipes, the amplitude of the fatigue load and the upper limit as well as lower limit of fatigue load on failure performance were investigated. Besides, for specimens in fatigue test, strains of the concrete, residual deflection, bending stiffness, residual bearing capacity and dynamic response were analyzed. Test results showed that the specimens failed in the fracture of the bottom flat steel plate regardless of the arrangement of the steel pipes. Moreover, the fatigue loading cycles of composite slab were mainly controlled by the amplitude of the fatigue load, but the influences of upper limit and lower limit of fatigue load on fatigue life was slight. The fatigue life of the composite bridge slabs can be determined by the fatigue strength of bottom flat steel plate, which can be calculated by the method of allowable stress amplitude in steel structure design code.

실험계획법을 이용한 스핀드럼의 시밍 최적조건 선정 (Selection of the Optimum Seaming Condition for Spin Drum Using Design of Experiment)

  • 김의수;이정민;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1511-1516
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    • 2007
  • Because Seaming process of MPJ (Mechanical Press Joining) has various design factors such as thickness, bending radius, seaming width, caulking press width and the dynamic factor such as multistage plastic working, elastic recovery, residual stress, the optimum conditions can't be easily determined. Using a design of experiment based on the FEM, which has several advantages such as less computing, high accuracy performance and usefulness, this study was performed investigating the interaction effect between the various design factor as well as the main effect of the each design factor during drum MPJ and proposed optimum condition using center composition method among response surface derived from regression equation of simulation-based DOE.

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S45C강의 고주파 열처리 표면경화재 피로한도 예측에 관한 연구 (The Study on Estimation Fatigue Limit in Induction Surface Hardened S45C Steel)

  • 이수진;전형용;성낙원
    • 한국자동차공학회논문집
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    • 제6권1호
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    • pp.134-142
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    • 1998
  • The effects of small hole defect size and effective case depth(ECD) on the four point bending fatigue limit of induction surface hardened S45C steel were investigated the fatigue limit evaluation of hardened materials is very difficult because of relations of the hardness gradient and residual stress. In this study, it was possible to characterize fatigue limit and fatigue life of induction surface hardened S45C steel in terms of the hole defect size and effective case depth(ECD) and quantitative evaluation of the fatigue limit with hole defects use Murakami's evaluation method and the range of evaluated values is a good accuracy compared with results.

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화이버 요소를 이용한 3차원 강구조물의 개선소성힌지해석 (Refined-plastic hinge analysis of 3D steel structures using fiber elements)

  • 김승억;오정렬
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
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    • pp.281-287
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    • 2004
  • In this paper, the refined plastic-hinge analysis accounting for gradual yielding with fibers on a section is developed. Geometric nonlinearities of member(P-δ) and frame(P-Δ) are accounted for by using stability functions. Residual stresses are considered by assigning initial stresses to the fiber on the section. The elastic core in a section is investigated at every loading step to determine the axial and bending stiffness reduction. The strain reversal effect is captured by investigating the stress change of each fiber. The proposed analysis proves to be useful in applying for practical analysis and design of three-dimensional steel frames.

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Inelastic distortional buckling of hot-rolled I-section beam-columns

  • Lee, Dong-Sik
    • Steel and Composite Structures
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    • 제4권1호
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    • pp.23-36
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    • 2004
  • The inelastic lateral-distortional buckling of doubly-symmetric hot-rolled I-section beam-columns subjected to a concentric axial force and uniform bending with elastic restraint which produce single curvature is investigated in this paper. The numerical model adopted in this paper is an energy-based method which leads to the incremental and iterative solution of a fourth-order eigenproblem, with very rapid solutions being obtained. The elastic restraint considered in this paper is full restraint against translation, but torsional restraint is permitted at the tension flange. Hitherto, a numerical method to analyse the elastic and inelastic lateral-distortional buckling of restrained or unrestrained beam-columns is unavailable. The prediction of the inelastic lateral-distortional buckling load obtained in this study is compared with the inelastic lateral-distortional buckling of restrained beams and the inelastic lateral-torsional buckling solution, by suppressing the out-of-plane web distortion, is published elsewhere and they agree reasonable well. The method is then extended to the lateral-distortional buckling of continuously restrained doubly symmetric I-sections to illustrate the effect of web distortion.