• Title/Summary/Keyword: Replacement warranty

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Preventive maintenance model following the expiration of NFRRW (비재생무료교체-수리보증이 종료된 이후의 예방보전모형)

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.4
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    • pp.775-784
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    • 2011
  • In this paper, we consider the periodic preventive maintenance model for repairable system following the expiration of non-renewing free replacement-repair warranty (NFRRW). Under this preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

The Current Issues on Warranty & Maintenance Policy of the Second-Hand Products (중고제품의 보증과 보전정책에 대한 최근 연구 동향)

  • Lim, Jae-Hak
    • Journal of Applied Reliability
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    • v.17 no.2
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    • pp.159-167
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    • 2017
  • Purpose: The purpose of this research is to study research trend in the field of warranty and maintenance policy of second-hand products. Methods: To this end, we consider research articles, which deal with warranty and maintenance of the second-hand products, published on journals during the past 20 years and classify them by taxonomy scheme proposed by Shafiee and Chukova (2013). The taxonomy scheme consists of three maintenance models in warranty for second-hand product. In each models, we analyze proposed maintenance and warranty policies with respect to types of upgrade models, types of preventive maintenances, decision variables and decision criteria model. Results: We obtain the scheme of maintenance and warranty of the second-hand products and define cost related to warranty and maintenance of the second-hand item. Also, we summarize the characteristics of maintenance and warranty policies in each classified model. Conclusion: There have been several research reviews on maintenance and warranty polity of new products. This research surveys researches of authors during the past 20 years and classifies, summarizes and compares proposed maintenance and warranty policies of the second-hand products. This research provides useful information to researchers who are interested in maintenance and warranty of the second-hand products.

Optimal Burn-in Time under Cumulative Pro-Rata Replacement Warranty

  • Yun, Won-Young;Lee, Yang-Woo;Chung, Il-Han;Luis Ferreira
    • International Journal of Reliability and Applications
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    • v.2 no.4
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    • pp.241-251
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    • 2001
  • In this paper, optimal bum-in time to minimize the total mean cost, which is the sum of manufacturing cost with burn-in and cumulative warranty-related cost, is obtained. When the products with cumulative pro-rata warranty have high failure rate in the early period (infant mortality period), a burn-in procedure is adopted to eliminate early product failures. After burn-in, the posterior product life distribution and the warranty-related cost are dependent on burn-in time; long burn-in period may reduce the warranty-related cost, but it increases the manufacturing cost. The paper provides a methodology to obtain total mean cost under burn-in and cumulative pro-rata warranty. Property of the optimal burn-in time is analyzed, and numerical examples and sensitivity analysis are studied.

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Warranty Cost Analysis for an Irrepairable Item (수리불가능한 품목의 보증비용분석)

  • Son, Eun-Il;Suh, Yang-Sung;Park, Young-Taek
    • Journal of Korean Society for Quality Management
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    • v.22 no.1
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    • pp.113-121
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    • 1994
  • Present worth of warranty cost for an irrepairable item is derived under free-replacement, prorata and hybrid warranty policies, respectively. In this paper, it is assumed that the lifetime distribution is a Gamma, and warranty period is not renewed but maintained as promised at the selling time regardless of replacements due to warranty contract. A numerical example on the relationship between present worth of warranty cost and mean time to failure is included.

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Warranties for Products with Varying Usage Intensity

  • Kim, Jae Soong;Kim, Ji Sung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.64
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    • pp.29-38
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    • 2001
  • Most warranty studies assume that the usage intensity is the same for all buyers. However, in real life the usage intensity varies across the population of buyers. In the general case, one can divide the population into $\kappa$ categories. This has implications for manufacturers of products. Should a manufacturer produce one product and offer different warranties for the $\kappa$ groups or produce different products (one for each group) and offer the same warranty. A warranty cost analysis is needed to choose between these options. The analysis complicated by factors such as adverse selection , buyers attitude to risk and the price structure. In this paper we develop models to study the expected warranty cost for products with free replacement warranty with varying usage intensity. Numerical examples are presented.

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Optimal Reliability Improvement for Used Items Sold with Warranty

  • Chattopadhyay, G.;Murthy, D.N.P.
    • International Journal of Reliability and Applications
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    • v.5 no.2
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    • pp.47-57
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    • 2004
  • The market for used products is becoming more competitive and dealers of used products use warranty to promote sales as well as to provide assurance to customers. Offering warranty results in additional costs associated with warranty servicing. This cost can be reduced through actions such as overhaul and upgrade that improves the reliability of the item. This is worthwhile only if the cost of improvement is less than the reduction in the warranty servicing cost. This paper deals with two models to decide on the reliability improvement strategies for used items sold with FRW policy.

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Bayesian Maintenance Policy for a Repairable System with Non-renewing Warranty

  • Han, Sung-Sil;Jung, Gi-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.13 no.1
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    • pp.55-65
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    • 2002
  • In this paper we present a Bayesian approach for determining an optimal maintenance policy following the expiration of warranty for a repairable system. We consider two types of warranty policies : non-renewing free replacement warranty (NFRW) and non-renewing pro-rata warranty (NPRW). The mathematical formula of the expected cost rate per unit time is obtained for NFRW and NPRW, respectively. When the failure time is Weibull distribution with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal maintenance policy. We illustrate the use of our approach with simulated data.

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Warranty Cost Models for a Product Subject to Two Types of Failure (두 가지 고장(故障) 형태(形態)를 가진 제품(製品)에 대한 보증비용(保證費用) 모형(模型))

  • Bae, Do-Seon;Kim, Su-Myeong
    • Journal of Korean Institute of Industrial Engineers
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    • v.14 no.2
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    • pp.81-90
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    • 1988
  • This paper is concerned with warranty cost models for a product with two types of failure ; type 1 failures corrected by minimal repair and type 2 failures removed only by replacement. Two warranty policies involving an initial free service period followed by a pro-rata period are considered ; the difference is whether the warranty is renewed or not when type 2 failure occures during its free service period. Expected warranty costs under the two policies are obtained, and their behaviors are examined for the case where type 1 and 2 failure distributions are Weibull and exponential, respectively.

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Warranty Servicing Cost Analysis Using Phase-Type Lifetime Distributions (Phase-Type 분포를 이용한 보증서비스 비용 분석)

  • 김호균;백천현;조형수
    • Journal of the Korean Operations Research and Management Science Society
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    • v.25 no.3
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    • pp.41-48
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    • 2000
  • We consider the question of warranties for repairable items. During the warranty period, each time an item fails the manufacturer has the obligation to restore the item to operational condition either by repairing the item or by replacing it by a new item. In this paper, we consider a warranty policy for making this decision based on the condition of the failed item. For products with phase-type lifetime distributions where the phases represent the condition of the item, we develop algorithms to determine the expected cost of servicing a warranty and use it in making the repair/replacement decision. illustrative numerical examples are presented.

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Failure modeling to predict warranty cost for individual markets (자동차 부품의 시장별 품질보증 비용 예측을 위한 고장모형 수립)

  • Lee, Ho-Taek
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.6
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    • pp.1346-1352
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    • 2009
  • Warranty cost of automobile parts varies depending on the parts failure rate in a warranty region of individual markets. Parts failure rate is significantly affected by usage-rate given that other stressors of individual markets are similar. Accordingly, warranty cost can be predicted by failure modeling which reflects usage-rate and using a stochastic process. In this paper, one-dimensional approach is used by applying accelerated failure time model on the assumption that the usage-rate is linear. Such model can explain changes in parts failure rate depending on the changes in usage-rate since it can be expressed as a function of usage-rate. Therefore, acquisition of usage-rate in a new market will automatically lead to estimate of failure rate even without warranty data and warranty cost of parts can be predicted through a renewal process in replacement cases. A case study using warranty data of two real markets is presented in the application part of this paper.