• Title/Summary/Keyword: Relative precision

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Straightness Measurement Error Compensation of the Laser Interferometer (레이저 간섭계의 진직도 측정오차 보상)

  • 김경호;김태호;송창규;이후상;김승우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.114-118
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    • 2001
  • HP Laser Interferometer Measurement System[HP5529A] is one of the most powerful equipment for measurement of the motion accuracy. The straightness measurement system of the HP5529A is composed of wollastone prism and reflector. In this system, straightness error is measured by relative lateral motion between prism and reflector. But rotating motion of prism or reflector as moving optic causes not real straightness error but additive straightness error. Especially unwanted straightness error as this becomes very large when reflector is used as moving optic and an interval between reflector and prism is distant. In this paper, the compensation method is proposed for removing additive error and experiment is carried out for theoretical verification.

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Precision Control of Belt Drives using Feed Forward Compensator under Acceleration and Velocity Constraints (속도와 가속도 제한에서 전향 보상기를 이용한 벨트 구동의 정밀제어)

  • Kwon, Sei-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.713-720
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    • 2009
  • Numerous applications of position controlling devices using servoing technique and transmission of energy through belt drives are practiced in the industry. Belt drive is a simple, lightweight, low cost power transmission system. Belt drives provide freedom to position the motor relative to the load and this phenomenon enables reduction of the robot arm inertia. It also facilitates quick response when employed in robotics. In this paper, precision positioning of a belt driven mechanism using a feed-forward compensator under maximum acceleration and velocity constraints is proposed. The proposed method plans the desired trajectory and modifies it to compensate delay dynamics and vibration. Being an offline method, the proposed method could be easily and effectively adopted to the existing systems without any modification of the hardware setup. The effectiveness of the proposed method is demonstrated through computer simulation and experimental results.

Tribological Characteristics of Conditioning Methods on Polishing Pad (컨디셔닝 방식에 따른 패드의 트라이볼로지적 특성)

  • Lee, Hyun-Seop;Park, Boum-Young;Seo, Heon-Deok;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.358-359
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    • 2005
  • Chemical mechanical polishing(CMP) process depends on a variety of variables. Especially, surface roughness of pad plays a key role in material removal in CMP in terms of transportation ability of pores and real contact area. The surface roughness is deteriorated with polishing time by applied pressure and relative velocity. In this reason, diamond conditioner has been used to maintain the roughness on the pad. The authors try to investigate the correlation between pad roughness and frictional behavior by comparing ex-situ conditioning with in-situ conditioning.

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Accurate Determination of Spring Constants of Micro Cantilevers for Quantified Force Metrology in AFM (AFM에서의 정량적 힘 측정을 위한 마이크로 캔틸레버의 강성 교정)

  • Kim, Min-Seok;Choi, Jae-Hyuk;Kim, Jong-Ho;Park, Yon-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.6
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    • pp.96-104
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    • 2007
  • Calibration of the spring constants of atomic force microscopy (AFM) cantilevers is one of the issues in biomechanics and nanomechanies for quantified force metrology at pieo- or nano Newton level. In this paper, we present an AFM cantilever calibration system: the Nano Force Calibrator (NFC), which consists of a precision balance and a one-dimensional stage. Three types of AFM cantilevers (contact and tapping mode) with different shapes (beam and V) and spring constants (42, 1, 0.06 N $m^{-1}$) are investigated using the NFC. The calibration results show that the NFC can calibrate the micro cantilevers ranging from 0.01 ${\sim}$ 100 N $m^{-1}$ with relative uncertainties of less than 2%.

The Finite Element Analysis and the Optimum Geometric Design of Linear Motor

  • Lee Tae-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.73-77
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    • 2005
  • Linear motor has been considered to be the most suitable electric machine for linear control with high speed and high precision. Thrust of linear motor is one of the important factors to specify motor performance. Maximum thrust can be obtained by increasing the magnitude of current in conductor and is relative to the sizes of conductor and magnet. However, the magnitude of current and the size of conductor have an effect on temperature of linear motor. Therefore, it is practically important to find optimum design that can effectively maximize thrust of linear motor within limited range of temperature. Finite element analysis was applied to calculate thrust and numerical solutions were compared with experiments. The temperature of the conductor was calculated from the experimentally determined thermal resistance. The ADPL of ANSYS was used for the optimum design process, which is commercial finite element analysis software. Design variables and constraints were chosen based on manufacturing feasibility and existing products. As a result, it is shown that temperature of linear motor plays an important role in determining optimum design.

Robotic Workplace Calibration Using Teaching Data of Work-Piece Fixed in Robotic Workplace for Robot Off-line Programming (로봇 오프라인 프로그래밍을 위한 작업장에 고정된 공작물 교시 정보를 이용한 로봇작업장 보정)

  • Jeong, Jun Ho;Kuk, Kum Hoan
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.6
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    • pp.615-621
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    • 2013
  • The robot calibration has greatly improved the absolute accuracy of the industrial robot. However, the accuracy of the relative positions of robotic tool-tip at work-points on a work-piece is only slightly corrected by the robot calibration since there has been no practical method to eliminate the elements of the setup position errors at a robotic workplace. A robotic workplace calibration is demonstrated in this paper to minimize the relative position errors between a robot tool-tip and the work-point on a work-piece. The existing teaching and playback method has been developed for the robotic workplace calibration. This paper uses the work-piece fixed in a robotic work-place as measurement equipment instead of a special robot measurement equipment for the robotic workplace calibration. The positive effect of the robotic workplace calibration is supported by the results of computer simulation on an ideal robotic workplace model and an experiment at the actual robotic workplace.

Kinematics Analysis of a 2-DOF Parallel Manipulator (2개의 자유도를 가진 병렬 매니퓰레이터의 기구학 해석)

  • Lee, Jong-Gyu;Lee, Sang-Ryong;Lee, Choon-Young;Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.64-71
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    • 2012
  • In this paper, a parallel manipulator is comprised of two sliders and four links. Sliders execute a linear reciprocating motion depending on parallel guides and make the connected links rotate. A couple of links connected by sliders do coupling motion. The end-effector called a link tip has orientation angle. Through the kinematics analysis of this manipulator, we found displacement, velocity and acceleration using direct and inverse kinematics. We used equations that derived from this analysis and determined five constraint conditions. These conditions had much to do with rotation states of links, the relative relation of link length and coupling motion state. To verify those, we suggest a new algorithm regarding constraint conditions of a manipulator. With the result which performed the algorithm, we found out that operation range of coupled links was limited by relative relation of link length and that manipulator was not able to carry out a series of link motion, in case of being the link vertical between two parallel guides.

Compensation of Geometric Error by the Correction of Control Surface (제어곡면 수정에 의한 기하오차 보정)

  • Ko, Tae-Jo;Park, Sang-Shin;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.97-103
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    • 2001
  • Accuracy of a machined part is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the relative motion is the geometric errors of a machine tool. In this study, firstly, geometric errors are measured by laser interferometer, and the positioning error of each control point selected uniformly on the control surface CAD model can be estimated from th oirm shaping model and geometric error data base. Where a form shaping function is derived from the link of homogeneous transformation matrix. Secondly, control points are shifted to the estimated amount of positioning errors. A new control surface is modeled with NURBS(Non Uniform Rational B-Spline) surface approximation to the shifted control points. By generating tool paths to the redesigned control surface, we reduce the machining error quite.

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Application of Sampling Theories to Data from Bottom Trawl Surveys Along the Korean Coastal Areas for Inferring the Relative Size of a Fish Population (한반도 연근해 저층 트롤 조사 자료에 표본론을 적용한 개체군의 상대적 크기 추정)

  • Lee, Hyotae;Hyun, Saang-Yoon
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.50 no.5
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    • pp.594-604
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    • 2017
  • The Korean National Institute of Fisheries Science (NIFS) has biannually (spring and fall, respectively) deployed a bottom trawl survey along the coastal areas for last decade, taking samples on a regular basis (i.e., a systematic sampling). Despite the availability of the survey data, NIFS has not yet officially reported the estimates of the groundfish population sizes as well as has not evaluated uncertainty of the estimates. The objectives of our study were to infer the relative size of a fish population, applying two different sampling techniques (namely simple and stratified sampling) with different observation units to the NIFS survey data, and to compare those two techniques in bias and precision. For demonstration purposes, we used data on Pacific cod (Gadus macrocephalus) collected by the 2011-2015 surveys, and the results of simple and stratified sampling showed that the point estimates and precision varied by observation unit as well as the sampling technique.

Development of Calibration System for Multi-Axis Force/Moment Sensor and Its Uncertainty Evaluation (다축 힘/모멘트 센서 교정기의 개발 및 그의 불확도 평가)

  • Kim, Gab-Soon;Yoon, Jung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.91-98
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    • 2007
  • This paper describes the development of the calibration system for a multi-axis force/moment sensor and its uncertainty evaluation. This calibration system can generate the continuous forces (${\pm}Fx,\;{\pm}Fy$ and ${\pm}Fz$) and moments (${\pm}Mx,\;{\pm}My$ and ${\pm}Mz$). Many kinds of multi-axis force/moment sensors in industries should be carried out the characteristic test or the calibration with the calibration system that can generate the forces and the moments. The calibration systems have been already developed are the disadvantages of the low capacity, the generation of step forces(10N, 20N ...) and step moments(1Nm, 2Nm ...) with weights, the high coasts in manufacture and so on. In this paper, the calibration system for a multi-axis force/moment sensor that can generate the continuous three forces and three moments was developed. Their ranges are $0{\sim}2000N$ in all force-directions and $0{\sim}400Nm$ in all moment-directions. And the system was evaluated in the expanded relative uncertainty. They were ${\pm}0.0004$ in all forces ${\pm}Fx,\;{\pm}Fy$ and ${\pm}Fz$, and ${\pm}0.0004$ in all moments ${\pm}Mx,\;{\pm}My$ and ${\pm}Mz$.