• Title/Summary/Keyword: Regenerative combustion

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A Study on the Self Flue Gas Recirculating Flow of the Regenerative Low NOx Burner (축열식 저 NOx 연소기의 배기가스 내부 재순환 유동에 대한 연구)

  • Kim, Jong-Gyu;Kang, Min-Wook;Yoon, Young-Bin;Dong, Sang-Keun
    • Journal of the Korean Society of Combustion
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    • v.6 no.1
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    • pp.20-28
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    • 2001
  • Self flue gas recirculation flow is an effective method for low NOx emission in a regenerative low NOx burner. The object of this study is to analyze self flue gas recirculating flow by varying the jet velocity of the combustion air. Fuel and air flow rates are fixed and combustion air jet nozzle diameters are 13, 6.5 and 5mm. The stoichiometric line is obtained from the concentration of fuel using the acetone PLIF technique. It is found that self flue gas recirculating flow is entrained into that line using the two color PIV technique. As the jet velocity of combustion air is increased, the flue gas entrainment rate into the stoichiometric line is increased. This result suggests that NOx emission can be reduced due to the effects of flue gas lowering the flame temperature.

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Combustion Test Results of Regenerative Cooling Combustor for 30 tonf-class Liquid Rocket Engine (30톤급 액체로켓엔진 연소기 재생냉각 연소시험 결과)

  • Han, Yeoung-Min;Kim, Jong-Gyu;Lee, Kwang-Jin;Lim, Byoung-Jik;Ahn, Kyu-Bok;Kim, Mun-Ki;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.133-137
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    • 2008
  • Results of combustion tests performed for a regenerative cooling combustor of a 30 tonf-class liquid rocket engine were described. The combustion chamber has chamber pressure of 60 bar, propellant mass flow rate of 89 kg/s, and nozzle expansion of 12. The combustion chamber is composed of mixing head, baffle injector, and regenerative cooling chamber. The hot firing tests were performed at design and off-design points. The test results show that the combustion characteristic velocity is in the range of 1738${\sim}$1751 m/sec and the specific impulse of the combustion chamber is in the range of 253${\sim}$270 sec. The peak of combustion characteristic velocity and specific impulse for this combustor is shown at mixture ratio of 2.35 and 2.5, respectively.

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A Study on the Self Flue Gas Recirculating Flow of the Regenerative Low NOx Burner (축열식 저 NOx 연소기의 배기가스 내부 재순환 유동에 대한 연구)

  • Kim, Jong-Gyu;Kang, Min-Wook;Yoon, Young-Bin
    • 한국연소학회:학술대회논문집
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    • 2001.11a
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    • pp.17-26
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    • 2001
  • Self flue gas recirculation flow is an effective method for low NOx emission in the regenerative low NOx burner. The object of this study is to analyze the self flue gas recirculating flow by varying jet velocity of the combustion air. Fuel and air flow rates are fixed and combustion air jet nozzle diameters are 13, 6.5 and 5mm. The stoichiometric line is obtained from the concentration of the fuel using an acetone PLIF technique. It is found that the self flue gas recirculating flow is entrained into that line using a two color PIV technique. As the jet velocity of combustion air is increased, the flue gas entrainment rate into the stoichiometric line is increased. This result suggests that NOx emission can be reduced due to the effects of flue gas which is lowering the flame temperatures.

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Development of High Pressure Sub-scale Regeneratively Cooled Combustion Chambers (고압 축소형 재생냉각형 연소기 개발)

  • Kim, Jong-Gyu;Lee, Kwang-Jin;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.6
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    • pp.8-16
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    • 2009
  • The development of high-pressure sub-scale combustion chambers is described. A total of four high-pressure sub-scale combustion chambers having either a detachable structure of the mixing head and the chamber or a single welded regenerative cooling structure have been developed. The sub-scale combustion chambers have a chamber pressure of 70 bar and propellant mass flow rate of 5.1~9.1 kg/s. The propellant mass flow rate and the recess number of the injector were changed for the improvement of combustion performance and they were validated through hot firing tests. The design and manufacturing techniques of regenerative cooling channel and film cooling to be applied to the full-scale combustion chamber were adopted through the present development and verified.

The Development of User Oriented CFD Program for Optimum Design of a Regenerative Combustion Furnace (축열 연소시스템의 최적화 구현을 위한 사용자 전용 해석 프로그램의 개발)

  • Kang, K.G.;Ryou, H.S.;Ryou, S.Y.;Kim, H.J.;Noh, D.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.3
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    • pp.148-158
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    • 2003
  • In this study, a user oriented CFD program for optimum design of a regenerative combustion furnace, REBURN was developed. For user's convenience, user friendly Graphic User Interface was made and the renumbering interface program was developed in order to directly input any generated mesh system from ICEM CFD/FEA. Also an automatic processing system for switching mode was developed. The program was verified through compahng with commercial CFD code about regenerative combustion furnace. Then, numerical simulation of real walking beam furnace used in real industry was performed and the parametric analysis was studied about the arrangement mode. As a results, the uniform temperature was appeared in the cross mode.

The Development of Flameless Regenerative Burner for the Industrial Furnaces (공업로용 무화염식 축열버너의 국산화 개발)

  • Kim, Won-Bae;Yang, Je-Bok
    • Journal of the Korean Society of Combustion
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    • v.15 no.2
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    • pp.27-33
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    • 2010
  • Recently, much attention has been paid to utilizing highly preheated air up to $1,000^{\circ}C$ through waste gas in industrial furnaces. The regenerative burner technology has shown to provide significant reduction in energy consumption (up to 60%), downsizing of the equipment (about 30%) and lower emissions (about 30%) while maintaining high thermal performance of the system since 2000. The object of this study is to develop the flameless regenerative burner for industrial furnaces based on the FLOX(Flameless Oxidation) principle and it has been designed and manufactured as pilot scale. Performance tests are experimentally done and their results are discussed. They showed 1) a very good uniformity in temperature distribution, 2) about 100 ppm in NOx at the temperature $1,300^{\circ}C$, 3) about 95% in temperature efficiency. Besides, the regenerative burner has advantage in easy maintenance and high usage rate of regenerator due to the separate and portable type of heat exchanger.

Effect of Chamber Configuration on Combustion Characteristic Velocity of Full-scale Combustion Chamber (실물형 연소기의 형상에 따른 연소특성속도 비교)

  • Kim, Jong-Gyu;Han, Yeoung-Min;Ahn, Kyu-Bok;Kim, Mun-Ki;Seo, Seong-Hyeon;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.149-152
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    • 2008
  • Effects of chamber configuration on combustion characteristic velocity of full-scale combustion chamber for 30-tonf-class liquid rocket engine were studied. The configurations of combustion chamber are ablative and channel cooling chamber (${\varepsilon}$=3.2) which have detachable mixing head, and single body regenerative cooling chamber which has nozzle expansion ratio of 3.5 and 12, respectively. The combustion chambers have chamber pressure of 53${\sim}$60 bar and propellant mass flow rate of 89 kg/s, and the injectors of all combustion chamber have recess number 1.0 and double-swirl characteristics. The hot firing test results at design point show that the combustion characteristic velocity of the regenerative cooling chamber which has nozzle expansion ratio of 12 is higher than that of other combustion chambers. The reasons for the above result are the increases of combustion pressure and enthalpy of kerosene which is heated due to cooling of the chamber wall before injection into the combustion field.

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The Design and Hot-firing Tests of a regenerative-cooled Sub-scale Combustor (재생냉각 축소형 연소기의 설계 및 연소시험)

  • Lee, Kwang-Jin;Kim, Jong-Gyu;Lim, Byoung-Jik;Kim, Hong-Jip;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Aerospace Engineering and Technology
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    • v.6 no.2
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    • pp.141-149
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    • 2007
  • It was carried out hot-firing test with a regenerative-cooled sub-scale combustor which was applied regenerative-cooling, film cooling and thermal barrier coating. Test results showed that cooling methods used in the combustor play an full role in the operation of the combustor under the design condition but it is occurred high frequency combustion instability due to unsteady flow of fuel by structural support ring inserted in fuel manifold. The flow pattern of fuel was improved by excluding the ring and it will be carried out additional hot-firing test to verify the combustion stability of modified combustor.

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Environmentally Friendly Industrial Combustion Technologies (환경친화적 산업용 신연소기술)

  • Noh Dongsoon
    • Journal of the Korean Society of Visualization
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    • v.2 no.1
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    • pp.3-7
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    • 2004
  • Two novel industrial combustion technologies are introduced. High temperature air regenerative combustion for industrial heating system and oxyfuel combustion for power plant are considered as a energy saving and $CO_{2}$ emission reducing combustion technology. Research works are necessary to understand fundamental phenomena and to develope application technologies to industrial sector.

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Combustion Test of Regenerative Cooling Combustor for Liquid Rocket Engine (실물형 재생냉각 액체로켓엔진 연소기(확대비3.5) 연소시험)

  • Yang, Seung-Ho;Kim, Hee-Tea;Kang, Dong-Hyuk;Ahn, Kyu-Bok;Seo, Seong-Hyeon;Han, Yeoung-Min;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.125-130
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    • 2007
  • Firing tests have been performed for a 30 tonf-class full-scale regeneratively cooled combustion chamber. It was the first model which has welded construction of the injection head and the combustion chamber. A number of firing tests have been performed to evaluate combustion efficiency, regenerative cooling performance and durability of the combustor. This paper describes the results of firing tests performed at the design and off-design conditions which correspond to the chamber pressure of 60 bar, 68 bar respectively and the O/F ratio of 2.5 and 2.8 respectively. The data at each test condition have provided successful results in terms of combustion performance, combustion stability and durability. The tests are considered to be quite meaningful in the sense that the technologies for kerosene regeneratively cooled combustion chamber are successfully proven.

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