• Title/Summary/Keyword: Reducing Friction

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Development of Valve Train Friction Force Measuring System in Gasoline Engine (가솔린기관의 밸브트레인 시스템 마찰력측정 시스템개발)

  • 윤정의;이만희;김재석
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.75-81
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    • 1998
  • It is very important to evaluate the friction force of valve train system in the aspect of reducing friction loss of engine. To this end, we have developed measuring system of friction force of engine valve train system. There were two major factors in the process of development of it. One was it had to accurately measure the friction force up to 3500 Crpm without any problems such as mechanical vibration, electrical noise and so on. The other was it also had to simulate real engine conditions such as Crpm, oil temperature, oil pressure and oil aeration including effect of belt drive system. In this paper we have introduced the process of development of it based on test results, and also analysis process of measured data.

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Characteristics of Friction Angles between the Nak-dong River Sand and Construction Materials by Direct Shear Test (낙동강 모래와 건설재료간의 직접전단시험에 의한 마찰각 특성)

  • Kim, Young-Su;Kim, Dae-Man
    • Journal of the Korean Geotechnical Society
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    • v.25 no.4
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    • pp.105-112
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    • 2009
  • In this study, a series of direct shear tests were performed to investigate the characteristics of friction angles for sands and interface friction angle between sands and construction materials with respect to different relative density of the Nak-dong River sands and shearing velocity. The result of the test shows that friction angles of sands are always higher than interface friction angle between sands and construction materials. As the shearing velocity get faster, the friction angles of sand became higher. With respect to the density of sand by reducing void ratio, friction angles increase linearly, and relevant equations were proposed to calculate the friction angle by changing void ratio and relative density of sand. The interface roughness of construction materials was also an important factor in interface friction angle.

Semi-active friction dampers for seismic control of structures

  • Kori, Jagadish G.;Jangid, R.S.
    • Smart Structures and Systems
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    • v.4 no.4
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    • pp.493-515
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    • 2008
  • Semi-active control systems have attracted a great deal of attention in recent years because these systems can operate on battery power alone, proving advantageous during seismic events when the main power source of the structure may likely fail. The behavior of semi-active devices is often highly non-linear and requires suitable and efficient control algorithm. This paper presents the comparative study and performance of variable semi-active friction dampers by using recently proposed predictive control law with direct output feedback. In this control law, the variable slip force of semi-active variable friction damper is kept slightly lower than the critical friction force, which allows the damper to remain in the slip state during an earthquake, resulting in improved energy dissipation capability. This control algorithm is able to produce a continuous and smooth slip forces for a variable friction damper. The numerical examples include a structure controlled with multiple variable semi-active friction dampers and with multiple passive friction dampers. A parameter, gain multiplier defined as the ratio of damper force to critical damper control force, is investigated under four different real earthquake ground motions, which plays an important role in the present control algorithm of the damper. The numerically evaluated optimum parametric value is considered for the analysis of the structure with dampers. The numerical results of the variable friction dampers show better performance over the passive dampers in reducing the seismic response of structures.

Engine Friction Reduction Through Liner Rotation (회전 라이너를 이용한 엔진 마찰저감)

  • Joo Shinhyuk;Kim Myungjin;Matthews Ronald D.;Chun Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.31-38
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    • 2006
  • Cylinder liner rotation is a new concept for reducing piston assembly friction in the internal combustion engine. The purpose of cylinder liner rotation is to reduce the occurrence of boundary and mixed lubrication friction in the piston assembly. This paper reports the results of experiments to quantify the potential of the rotating liner engine. A GM Quad-4 SI engine was converted to single cylinder operation and modified for cylinder liner rotation. The hot motoring method was used to compare the friction loss between the baseline engine and the rotating liner engine. Additionally, tear-down tests were used to measure the contribution of each engine component to the total friction torque. The cycle-averaged motoring torque of the RLE represents a $23\~31\%$ friction reduction compared to the baseline engine for hot motoring tests. Through tear down tests, it was found that the piston assembly friction of the baseline engine is reduced from $90\%$ at 1200 rpm to $71\%$ at 2000 rpm through liner rotation.

Synthesis and Antiwear Properties of Ammonium Dithiocarbamate-based Ionic Liquid (I) (암모니움 디티오카바메이트계 이온성 액체의 합성 및 내마모성능 (I))

  • Baek, Seung-Yeob;Kim, Nam-Kyun;Shin, Jihoon;Chung, Keunwo;Kim, Young-Wun
    • Tribology and Lubricants
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    • v.30 no.6
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    • pp.323-329
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    • 2014
  • The friction-reducing properties of lubricants containing ionic liquids based on ammonium dithiocarbamate are studied. The ionic liquids are produced through the following two steps: the synthesis of sodium alkyl dithiocarbamates via the substitution reaction of dialkylamine and carbon disulfide and their subsequent conversion into ammonium dithiocarbamate-based ionic liquids through an ion-exchange reaction with a quaternary alkyl ammonium halide salt. The structures of the ionic liquids are characterized by NMR spectroscopy and Fourier transform infrared spectroscopy. The isolated yields of the ionic liquids, which are viscous and pale yellow, are approximately 92%. The Brookfield viscosities and pour points of the ionic liquids are determined. Further, their wear resistances are measured through the four-ball wear test and the Schwingung Reibung Ver-schleiss (oscillation, friction, wear) test. The wear scar diameter of the lubricants containing 1 wt of the quaternary alkyl ammonium dithiocarbamate-based ionic liquids (0.475-0.631 mm) is significantly lower than that of the base oil (0.825 mm), proving that the ammonium dithiocarbamate-based ionic liquids have good friction-reducing characteristics. However, these friction-reducing characteristics fade significantly after long-term storage, owing to the degradation of the ionic liquids.

Cross-Coupled Control for the Friction Compensation of CNC Machines (CNC 공작 기계의 마찰력 보상을 위한 상호 결합 제어)

  • Joo, Jeong-Hong;Lee, Hyun-Chul;Lee, Yun-Jung;Jeon, Gi-Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.4
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    • pp.462-470
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    • 1999
  • In this paper, we proposed a cross-couple controller for compensating nonlinear friction of the X-Y table of CNC machines. Due to the nonlinearity of the frictions, large contour errors, referred to as quadrant glitches, occur when each axis of the X-Y table makes a zero velocity crossing. To reduce the quadrant glitches the friction compensators and nonlinear friction observers for estimating Coulomb frictions are employed in the proposed method. A hyperbolic tangent function is used in reducing the magnitude of quadrant glitches and the CEM (Contour Error Model) is utilized for the estimation of the velocities. The performance of the proposed compensators is evaluated for several trajectories by computer simulations.

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Reliability Evaluation of Hydrostatic Bearing Ball Joint (정압 베어링 볼 조인트의 신뢰성 향상)

  • Jung, Dong-Soo;Park, Jong-Won
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.165-176
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    • 2012
  • Hydrostatic bearing improves performance and life time of a product by avoiding solid friction and reducing viscosity friction with the help of creating pressure equilibrium between two faces doing relative motion. This study suggests failure analysis and test evaluation for a ball joint that adopts the hydrostatic bearing and introduces the entire process to improve reliability of the product by design improvement. A typical failure is growth of friction torque by solid friction, and its failure cause is determined and the improvement is proposed. Finally, reliability improvement is established by analysis of the results of before and after acceleration test.

Friction Reduction Properties of Evaporation Coated Petroleum and Silicone Oil Lubricants (증발 코팅법으로 증착된 광유와 실리콘 오일 윤활제의 마찰 저감 특성)

  • Yoo, Shin Sung;Kim, Dae Eun
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.864-869
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    • 2013
  • As the size of mechanical components decreases, capillary forces and surface tension become increasingly significant. A major problem in maintaining high reliability of these small components is that of large frictional forces due to capillary action and surface tension. Unlike the situation with macro-scale systems, liquid lubrication cannot be used to reduce friction of micro-scale components because of the excessive capillary and drag forces. In this work, the feasibility of using evaporation to coat a thin film of organic lubricant on a solid surface was investigated with the aim of reducing friction. Petroleum and silicone oils were used as lubricants to coat a silicon substrate. It was found that friction could be significantly reduced and, furthermore, that the effectiveness of this method was strongly dependent on the coating conditions.

Factors Controlling Friction Coefficient of WS$_2$ Solid Lubricant (각종 응용환경에서 WS$_2$ 고체윤활제의 마찰 계수)

  • 신동우;윤대현;최인혁;김인섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.110-116
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    • 1997
  • The tribological behaviour of WS$_2$ solid lubricant was investigated using a ball-on-disk type tester. The WS$_2$ powder was spray-coated at room temperature and the effects of specimen configuration, atmosphere, applied load and rotating spccd on the friction coefficient was examined. WS$_2$ coated ball and disk showed the lowest friction coefficient of 0.05 in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.1 - 0.15 was observed in air atmosphere. This confirmed that the spray-coated WS$_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere.

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Robust Adaptive Control of Autonomous Robot Systems with Dynamic Friction Perturbation and Its Stability Analysis (동적마찰 섭동을 갖는 자율이동 로봇 시스템의 강인적응제어 및 안정성 해석)

  • Cho, Hyun-Cheol;Lee, Kwon-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.1
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    • pp.72-81
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    • 2009
  • This paper presents a robust adaptive control method using model reference control strategy against autonomous robot systems with random friction nature. We approximate a nonlinear robot system model by means of a feedback linearization approach to derive nominal control law. We construct a Least Square (LS) based observer to estimate friction dynamics online and then represent a perturbed system model with respect to approximation error between an actual friction and its estimation. Model reference based control design is achieved to implement an auxiliary control in order for reducing control error in practice due to system perturbation. Additionally, we conduct theoretical study to demonstrate stability of the perturbed system model through Lyapunov theory. Numerical simulation is carried out for evaluating the proposed control methodology and demonstrating its superiority by comparing it to a traditional nominal control method.