• Title/Summary/Keyword: Reducer

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A Study on the Noise and Vibration Diagnostic of the Industrial Robot Reducer (산업용 로봇 감속기의 소음 진동 평가에 대한 연구)

  • Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.875-878
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    • 2004
  • The noise and vibration diagnostic of the industrial robot reducer is ultimately the purpose. We evaluated a noise and vibration tendency of the industrial robot reducer to be made in the outside (RV reducer) through the experiment. Also, we compared the RV reducer to the industrial robot reducer (RD reducer) in the domestic. We measured the noise level with the sound level meter and analyzed the vibration tendency with the waterfall plot. Through the comparison of RV reducer and RD reducer diagnose the industrial robot reducer. We guessed the improvement direction of RD reducer. (The domestic's industrial robot reducer).

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The speed reducer of torque meter type with damping (Damping을 갖는 토크미터형 감속기)

  • Song, Chang-Hun;Lee, Woo-Min;Oh, Se-Hoon;Lee, Chong-Won
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.471-475
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    • 2001
  • Planetary Speed Reducer consists of a sun gear, a planetary gear and a ring gear and if one element is fixed at this Speed Reducer, another elements operate to become a drive-axis and a subordination-axis respectively. Planetary Speed Reducer is frequently used for gear Speed Reducer because it has the advantage of having the high efficiency and getting the high Speed Reducer ratio in small space. However, it is difficult to know the current transmitted torque immediately during the use of Speed Reducer and so complicated equipment is installed in addition to protect the overload of system. The object of this paper is to design the Speed Reducer of torque- meter type that can know the torque transmitted using the power transmission feature of a simple Planetary Speed Reducer fixed at ring gear.

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Vibration Analysis of Planetary Fixed Outer-ring Type Cycloidal Speed Reducer by using Multi-body Modeling (다물체 모델링을 이용한 2단 유성식 외륜 고정형 사이클로이드 감속기의 진동특성분석)

  • Kim, Hong Ki;Lee, Ki Bok;Yoo, Hong Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.3
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    • pp.234-239
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    • 2013
  • There are many types of speed reducer for industrial uses. However the cycloid speed reducer is widely used in manipulators based on excellent performance of low backlash, high reduction ratio and compact size. It is essential to use precision speed reducer for accuracy of position controls on robot systems and electric vehicles. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and eccentric. Multi-body simulations using Recurdyn and test using a rig tester are performed. As a result, the pin reaction force and the amplitude of housing displacement are increased by the larger offset and smaller eccentric value of cycloid reducer.

The Effect of Addendum Modification Coefficient on Gear Strength to Planetary Gear Reducer (유성기어 감속기에서 전위계수가 기어 강도에 미치는 영향)

  • Kwak, Ki-Suk;Han, Dong-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.38-43
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    • 2011
  • Industrial reducer is in general use to Deck Crane. High-precision and high-efficient reducer is minimized the power-loss and energy-loss of a machine. So it contribute the price reduction and life extension. Reducer is usually using the Planetary gear reducer. Planetary gear reducer is composed the sun gear, planet gear, internal gear and casing. Industrial reducer's wear and breakage have a short-life. To solve this problem, it is using the profile-shifted-gear or tooth modification. This study was carried out the effect of addendum modification coefficient on tooth fillet bending strength to planetary reducer. Tooth fillet bending stress is calculate. And all parameter were expressed the function of addendum modification coefficient. And then stress concentration factor of tooth fillet curve was express the function of addendum modification coefficient using comparison between theory and finite element analysis.

Torsional Stiffness Analysis of a Cycloid Reducer using Hertz Contact Theory (Hertz 접촉이론을 이용한 사이클로이드 감속기의 비틀림 강성해석)

  • Lee S.Y.;Park J.S;Ahn H.J.;Han D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.816-821
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    • 2005
  • The cycloid reducer has very high efficiency, high ratios, high stiffness and small size, in comparison with a conventional gear mechanism, which makes it an attractive candidate for limited space and precision application such as industrial robot. There are several publications on analysis and design of the cycloid reducer, however, it was assumed that the contact stiffness of pin rollers and cycloid disk is constant regardless of their contact geometry. Moreover, the torsional stiffness of the cycloid reducer couldn't be calculated due to the assumption. In this paper, we present a new procedure of calculating torsional stiffness of the cycloid reducer using Hertz contact theory. First, conventional force analysis of the cycloid reducer is briefly reviewed. Then, iterative numerical calculation procedure of the contact stiffness is proposed based on the Hertz contact theory where the contact stiffness depends on the contact force. In addition, total torsional stiffness of the cycloid reducer is estimated considering its rolling element bearing stiffness. The torsional stiffness of the cycloid reducer is dominated by the rolling element bearing stiffness since the contact stiffness of the cycloid disk is too large.

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A Study on CAD Application for Design and Machining of Ball Reducer (볼 감속기 설계 및 가공을 위한 CAD응용에 관한 연구)

  • Cho, Hyun-Deog
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.46-52
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    • 2004
  • The most of reducers consist of many gear parts, but a ball reducer never contains a gear. As the ball reducer with gearless has no back lash, it is necessary more and more to precision machine. The reducing of ball reducer happens by cycloid curves and all instant relative velocity centers always pass on a given constant position when rotational running. Then, it is difficult to calculate cycloid curve for design and machining. So, this paper studied a software for the design of the ball reducer design and machined all parts included among cycloid curve. By using the developed software, this study has large benefit to design every ball reducer.

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Optical Design of a High-numerical-aperture Objective with a Reflective Focal Reducer (반사형 Focal Reducer를 가지는 높은 개구수의 대물렌즈 설계)

  • Jong Ung Lee
    • Korean Journal of Optics and Photonics
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    • v.34 no.6
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    • pp.248-260
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    • 2023
  • A 0.5-numerical-aperture (NA) refractive-reflective objective, composed of a low-NA refractive and a reflective focal reducer, is designed. A 0.25-NA Lister objective is used for the refractive. A two-spherical-mirror system, corrected for spherical aberration, coma, and astigmatism is used for the reflective focal reducer. In spite of high NA, the refractive-reflective objective has an 18-mm working distance and improved imaging performance, compared to the 0.25-NA Lister objective.

A Study on Characteristics of a Volatage-Applied Electrostatic Reducer (전압인가식 제전기의 특성에 관한 연구)

  • 이동훈;정용철
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.77-83
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    • 1995
  • An electrostatic reducer of a multi-pole high DC voltage applied type and a high frequency square wave voltage applied type have been studied to eliminate effectively and safely electrostatic charge on a dummy charged material. As a fundamental experiments, measurement were made on the decay time as a function of distance between electrostatic reducer and charged body, skewed angle of electrostatic reducer installed and wind speed of generated ions(+ or -) by electrostatic reducer with high DC voltage and high frequency square wave voltage. Based oil the results above, a appropriate installation and method were produced as a trial for factory.

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Multibody modeling and Analysis on Difference of Pin-reaction Force and Vibration caused by Offset in Fixed Outer Ring Type Cycloidal Speed Reducer (다물체 모델링을 이용한 외륜 고정형 Cycloid 감속기의 Offset에 의한 핀반력 및 진동차이 분석)

  • Kim, Hong Ki;Lee, Ki Bok;Yoo, Hong Hee
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1057-1063
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    • 2012
  • A cycloid speed reducer is a type of the speed reducers. The cycloid speed reducer has a eccentric rotating motion and offset to avoid some problem of assembly, so it has a disadvantage for vibration. In this paper, a multi-body dynamic model is developed for a cycloid speed reducer and the dynamic behaviors of the reducer are investigated. The cycloid speed reducer consists of cycloidal plate gears, housing gear, input shaft, output pin and shaft, and eccentric bearings. Using a CAD program, each component of cycloid reducer is modeled based on the offset and multi-body simulations are performed using Recurdyn. As a result, the pin reaction force and the amplitude of bearing displacement are increased by the offset.

A Study on the Fabrication and Performance Evaluation of Worm Gear Reducer (웜기어 감속기 제작 및 성능평가에 관한 연구)

  • Lee, Dong Gyu;Zhen, Qin;Jeon, Min Hyong;Kim, Lae Sung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.1-7
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    • 2018
  • We aimed to develop a high quality 3.5 ton class swing reducer by studying the efficiency improvement of the reducer through the optimum design and performance evaluation of the assembled, high efficiency, lightweight 3.5 ton swing reducer. Based on the optimal design of the worm and worm wheel, the optimal manufacturing method of the worm wheel, the optimized casing design, and the optimum design of the output pinion, Respectively. Therefore, in this paper, to improve the efficiency of the worm gear reducer system, we will develop the manufacturing technology and verify the mass production by combining the manufacturing process design, processing and assembling technology according to the optimization design. We have conducted research to realize mass production by product verification such as product efficiency, reliability and durability according to optimal design of worm gear reducer.