• Title/Summary/Keyword: Redesigned

Search Result 422, Processing Time 0.026 seconds

A Study on the Method to Improvement and Analysis of Production Process utilize the National Competency Standards (국가직무능력표준을 활용한 공정분석 및 개선방법에 관한 연구)

  • Kim, Sea Whan;Ryu, Jae Seop;Jeong, Young Deuk;Park, Jae Hyun;Kang, Kyung-Sik
    • Journal of the Korea Safety Management & Science
    • /
    • v.16 no.3
    • /
    • pp.335-342
    • /
    • 2014
  • NCS(National Competency Standards) is made by HRDKorea for real company, education, training and qualifications under the current government of national issues. It developed 836 units on the classification of KECO. But. Actual companies do not take advantage of improvements in job competency and production processes. This study is redesigned a real company production process use to some developed the NCS standards. After we finds some process problems and then searches the improve methods on analysis the problems.

preform Design by Use of Spread Coefficient for Flange Forging (폭연신계수를 이용한 플랜지단조의 초기형상설계)

  • 김진영;박종진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1995.10a
    • /
    • pp.157-166
    • /
    • 1995
  • A large crank shaft for ship engine consists of several components, such as throw, jornal, pin and flange. These compoents are individually made by open-die forging followed by machining and they are thermally fitted to form the crankshaft. In the present investigation, it was attempted to design an optimum preform for the throw by use of the spread coefficient. The spread coefficient found in the literature was confirmed by comparison with experimental results using plasticine. However, the preform designed by the spread coefficient was unable to produce the final product. The reason was found that the spread coefficient differs distinctly for the magnitude of bite ratio. Therefore, another spread coefficient, especially for low bite ratios, was proposed and the preform was redesigned. It was found that the new preform was able to produce the final product.

  • PDF

Pass Redesign for Reduction of Wire Breakage in the Wet Wire Drawing Process (습식 신선공정의 단선율 저감을 위한 패스 재설계)

  • Lee S. K.;Kim M. A.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2002.11a
    • /
    • pp.71-77
    • /
    • 2002
  • The Production of fine wire through wet wire drawing process with appropriate pass schedule would be impossible without understanding of relationship among many process parameters. Therefore, this paper investigates the relationship among process parameters of wet wire drawing process. In this study, it is possible to obtain the important basic data that can be used in the pass schedule of multi-pass wet wire drawing process. In order to verify the effectiveness of the analysis, pass redesign was performed based on the result of analysis to reduce the wire breakage. The wire breakage between the conventional pass schedule and the redesigned pass schedule was compared by the FE analysis and the wet win drawing experiment.

  • PDF

Process Analysis and Design in Forming of Bearing Rings by the FEM(II) (유한요소법을 활용한 궤도륜의 프레스 성형공정 설계(II))

  • 변상규;김태호;강범수;김완두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1995.03a
    • /
    • pp.19-30
    • /
    • 1995
  • The analysis had been already completed to detect forming defects for the forming processes of C/R bearing rings. But some unpredicted problems were found through the experiments. So expert redesigned new forming processes to prevent the problems and new analysis was began according to the new processes to find faults for the processes. The forming processes consist of 1 for the outer ring. 6 inner ring. The thickness of metal sheet used is changed to 1.5mm from 1.6mm. Elasto-plastric finite element method is applied to involve the effect of spring back . The most representative alteration is forming of two predents to assist later forming . Thining and distribution of high residual stress are derived from the results of simulations. It is confirmed that the industry expert agree the possiblilty of defects dervied from the new FEM results.

  • PDF

A study on characteristic of inductance according to shape of air-Hap on Spoke type motor (Spoke type motor의 공극 형상에 따른 인덕턴스 특성 연구)

  • Han, Kwang-Kyu;Wang, Song;Pyo, Se-Ho;Jang, Ki-Bong;Kim, Gyu-Tak
    • Proceedings of the KIEE Conference
    • /
    • 2008.10c
    • /
    • pp.41-43
    • /
    • 2008
  • This paper deals with a study on characteristic of inductance on spoke type motor. The rotor and stator is redesigned as rounding teeth of stator and pole surface of rotor. Result, a shape of air-gap is changed and the cogging torque is reduced greatly. In consequence, the inductance of spoke type motor is changed. The Finite Element Analysis(FEM) is used to characteristics.

  • PDF

Investigation of Cumulative Trauma Disorders in Manual Tasks - Case Study at Osram Sylvania, Inc. - (장기간의 작업으로 인한 손상 누적성 장애에 관한 연구 -Osram Sylvania, Inc.의 사례 연구-)

  • ;Andris Freivalds
    • Journal of the Korean Society of Safety
    • /
    • v.12 no.4
    • /
    • pp.153-160
    • /
    • 1997
  • The purpose of this paper is to present design recommendations intended to reduce the risk of cumulative trauma disorders(CTD) at the Osram Slvania, Inc. The CTD risk index score is a method which quantifies the risk factors to CTD incidence, namely extreme postures, high force elements, frequent damaging hand motions, and other miscellaneous factors. The risk index score quantified the jobs as a single composite value by weighting the scores for each risk factor. Jobs were prioritized for capital outlays in workstation redesign, and the factors of highest risk within each job could be identified. Three jobs which presented the greatest risk of CTD incidence were redesigned ergonomically.

  • PDF

Geometric error compensation of machine tools by geometry redesign (형상 재 설계에 의한 공작기계 기하오차 보정)

  • 서성교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.367-372
    • /
    • 2000
  • Accuracy of a machined component is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the accuracy of this relative motion is the geometric error of machine tools. In this study, geometric error is modeled using form shaping motion of machine tool, where a form shaping function is derived from the homogeneous transformation matrix. Geometric errors are measured by laser interferometer. After that, the local positioning error can be estimated from the form shaping model and geometric error data base. From this information, we can remodel the part by shifting the design surface to the amount of positional error. By generating tool path to the redesigned surface, we can reduce the machining error.

  • PDF

Failure analysis on the phenomenon of water condensing of automotive head lamp assembly (자동차용 head lamp의 수밀원인 분석)

  • Cho, Young-Jin;Jeon, Jong-Soo
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.1349-1354
    • /
    • 2008
  • In this study, we try to find the root cause of water condensing failures in a headlamp using chemical and mechanical analysis. Through the surface inspection by OM, SEM and CT, it was found that water infiltrate into the headlamp through hotmelt adhesive debonding part caused by adhesion force degradation and poor quality. IR spectra shows that adhesion force degradation are characterized by increase of some functional group(1742, 1710, 1649, 1016). Through the ESPI measurement, it is turned out that bonding structural change by thermal expansion and degradation of adhesive can be the cause of void generation. So it is recommended that cooling passage and the bonding part should be redesigned to give a guarantee of less thermal stress and high adhesion quality.

  • PDF

A Study on the Design of Adaptive Controller with Supervision Function (감독기능을 갖는 적응제어기 구성에 관한 연구)

  • 이창구;권오형;황형수;김성중
    • The Transactions of the Korean Institute of Electrical Engineers
    • /
    • v.37 no.12
    • /
    • pp.894-902
    • /
    • 1988
  • In this paper, a method for the design of robust adaptive controller using the heuristic rules of industrial engineers is presented. This scheme works on the basis of heuristic rules and includes a supervisor, a system identifier and a detuner. The supervisor detects onsetting instability based on the analysis of the amplitude and the trend of error signal, also selects running controllers. Upon detecting instability, the controller is switched to a PID algorithm and run recursively until stability is restored. Simultaneously, new input / output data is gathered and the system identifier runs to get critical sensitivity (kc) and critical period(tc). Based on the new values(kc, tc), a GPC controller is redesigned and normal GPC is finally run. The algorithm described in this paper belongs to the supervised adaptive control category with a limited use of heuristic rules. Finally, we show the robust of this scheme by simulated example.

  • PDF

Design and Implementation of Linux based Real-Time Kernel for Robot Control (로봇 제어용 리눅스 기반 실시간 커널의 설계 및 구현)

  • 노현창;고낙용;김태영
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2000.10a
    • /
    • pp.414-414
    • /
    • 2000
  • This paper presents a method for building a real-time kernel of autonomous mobile robot control systems. Until now, most of robots have their own operation softwares dedicated only for their use. Sometimes, operation softwares were developed based on MS-DOS or other real -time kernel based on UNIX. However, MS-DOS has many restrictions for use as a robot operation system. Also, mix based real-time kernel has some Limitations for use with mobile robots. So, in this paper, we focus on building a real-time kernel based on Linux. The in this paper, the software modules of Task Management, Memory Management, Intertask Communication, and Synchronization are redesigned. To show the efficiency of the paper, it was applied to run Nomad Super Scout II avoiding obstacles detected by sonar sensor array.

  • PDF