• Title/Summary/Keyword: Recycled sands

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An analysis of the properties of mortar according to the change of the replacement rate of waste foundry sands (폐주물사의 치환율 변화에 따른 모르타르의 특성 분석)

  • Ryu, Hyun-Gi;Kwon, Yong-Ju
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.99-104
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    • 2009
  • For recycling of waste foundry sands, researchers recently try to recycle them rather than depend on reclamation, and are studying on how to combine waste foundry sands with cement and use them for various kinds of construction material as the effective recycling method of waste foundry sand. In this research, The ways to find the proper replacement rate of waste foundry sands and to make use of them were suggested through the experiments on the range to apply waste foundry sands with two levels of 1:3 mixture rate of W/C 43% and 50%. The research result showed that in terms of liquidity as the characteristic of unhardened mortar, as the replacement rate of waste foundry sands increased, its flow tended to decrease. The amount of air also displayed a similar tendency to that of liquidity in that the higher the replacement rate of waste foundry sands became, the lower it became. With regard to the solidity trait of hardened mortar, it increased when the waste foundry sands were replaced more, and the replacement of waste foundry sands caused increased initial solidity. As for the amount of water permeated and that of water absorbed as the water tight proofing properties, the amount of permeated water was proved to decrease because of the gap recharge effect by the fine powder of waste foundry sands, and the replacement of waste foundry sands in the structures requiring watertightness is concluded to be very effective.

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Study on the reuse and recycling of the used foundry sands (폐주물사의 재활용 활성화 방안에 관한 연구)

  • Kim, Young-Jun;Chung, Myung-Hee
    • Journal of the Korea Organic Resources Recycling Association
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    • v.18 no.4
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    • pp.38-44
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    • 2010
  • Foundry sands are made up of silica and some coking agents, such as bentonite or resin, and used as templates for the production of various casting products. Foundry sands, which are repeatedly used, were finally transformed into the waste materials by heat, losing their proper functions. The used foundry sands have been treated as general wastes according to the contents of coking agents used. Silica, however, can be recycled through the proper treatment due to its physical property not to changed by heat. In this study, we have identified and investigated at the occurrence, treatment and recycling status of the used foundry sands, as well as for the regime and inhibitory factors of the recycling of them in domestic and foreign cases.

A study of the fresh properties of Recycled ready-mixed soil materials (RRMSM)

  • Huang, Wen-Ling;Wang, Her-Yung;Chen, Jheng-Hung
    • Computers and Concrete
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    • v.17 no.6
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    • pp.787-799
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    • 2016
  • Climate anomalies in recent years, numerous natural disasters caused by landslides and a large amount of entrained sands and stones in Taiwan have created significant disasters and greater difficulties in subsequent reconstruction. How to respond to these problems efficaciously is an important issue. In this study, the sands and stones were doped with recycled materials (waste LCD glass sand, slag powder), and material was mixed for recycled ready-mixed soil. The study is based on security and economic principles, using flowability test to determine the water-binder ratio (W/B=2.4, 2.6, and 2.8), a fixed soil: sand ratio of 6:4 and a soil: sand: glass ratio of 6:2:2 as fine aggregate. Slag (at concentrations of 0%, 20%, and 40%) replaced the cement. The following tests were conducted: flowability, initial setting time, unit weight, drop-weight and compressive strength. The results show that the slump values are 220 -290 mm, the slump flow values are 460 -1030 mm, and the tube flow values are 240-590 mm, all conforming to the objectives of the design. The initial setting times are 945-1695 min. The unit weight deviations are 0.1-0.6%. The three groups of mixtures conform to the specification, being below 7.6 cm in the drop-weight test. In the compressive strength test, the water-binder ratios for 2.4 are optimal ($13.78-17.84kgf/cm^2$). The results show that Recycled ready-mixed soil materials (RRMSM) possesses excellent flowability. The other properties, applied to backfill engineering, can effectively save costs and are conducive to environmental protection.

A Study on the Mechanical Properties of Mortar Using Steen Slag Fine Aggregate (제강슬래그 잔골재 사용 모르타르의 역학적 특성에 대한 고찰)

  • 문한영;유정훈;박영훈;강정용;정문철;송준혁
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.322-325
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    • 2003
  • Recently, as quality river aggregates like sands and gravels become scarce, use of crushed stones and sands, seashore sands, and seashore gravels is increasing abruptly. And, aggregates recycled from slags and waste concretes are used. However, since the converter slag easily expands and breaks due to free lime, differently from the blast-furnace slag, it is not suitable for use as concrete aggregates. Since the atomized steel slag aggregate has slippery surface and spherical shape, the mortar flowing characteristics improved as the atomized steel slag content increases, without regard to the aggregates coarseness and water/cement ratio. The flow characteristics loss rate of the mortar manufactured from steel slag aggregates was similar to that of the mortar manufactured from washed sand only. The compact strength of the mortar manufactured from coarse PS Ball were larger than that manufactured from washing sand only.

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Experimental Study on Flexural Behavior of Real Scale Reinforced Concrete Beams with Recycled Aggregates Replacement Ratios (순환골재 치환률에 따른 실물모형 철근콘크리트 보의 휨거동에 관한 실험적 연구)

  • Lee, Young-Oh;Yun, Hyun-Doo;You, Young-Chan;Bae, Ki-Sun;Kim, Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.57-58
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    • 2009
  • This paper reports experimental data on the structural performance of reinforced concrete beams with recycled aggregates. Reinforced concrete beams with recycled coarse aggregate and recycled sands were tested to evaluate their failure modes, flexural behavior and compared with a standard.

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Mechanical Properties of Strain Hardening Cement-Based Composite (SHCC) with Recycled Materials (자원순환형 재료를 사용한 변형경화형 시멘트 복합체(SHCC)의 역학적 특성)

  • Kim, Sun-Woo;Cha, Jun-Ho;Kim, Yun-Yong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.727-736
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    • 2010
  • This paper describes results of an preliminary study to produce strain hardening cement-based composites (SHCCs)with consideration of sustainability for infrastructure applications. The aims of this study are to evaluate the influence of recycled materials on the mechanical characteristics of SHCCs, such as compressive, four-point bending, and direct tensile behaviors, and to give basic data for constitutive model for analyzing and designing infra structures with SHCCs. In this study, silica sand, cement, and PVA fibers, were partially replaced with recycled sand, fly-ash, and FET fibers in the mixture of SHCCs, respectively. Test results indicated that fly-ash could improve both bending and direct tensile performance of SHCCs due to increasing chemical bond strength at the interface between PVA fibers and cement matrices. However, SHCCs replaced with PET fibers showed much lower performance in bending and direct tensile tests due to originally low mechanical properties of own fibers, although compressive behavior is similar to PVA2.0 specimen. Also, it was noted that the recycled sand would increase elastic modulus of SHCCs due to larger grain size compared to silica sand. Based on pre-set target value to maintain the performance of SHCCs, it was concluded that the replacement ratio below 20% of fly-ash or below 50% of recycled sands would be desirable for creating sustainable SHCCs.

Unconfined Compressive Strength of Soil-Cement Pavement with Recycled Red Mud (레드머드가 첨가된 흙-시멘트 포장의 일축압축강도)

  • Lee, Yunkyu;Baek, Seungcheol;Holtz, R.D.;Jeong, Dongyoung
    • Journal of the Korean GEO-environmental Society
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    • v.9 no.7
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    • pp.37-43
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    • 2008
  • The unconfined compressive strength of soil-cement mixed with red mud, an industrial by-product of alumina production, was investigated in the laboratory. The investigation involved laboratory tests under the various conditions such as red mud content, cement content, fly ash content and ratio of soil replacement with sands. The unconfined compressive strength tests were performed at 7, 14 and 21 days after specimen preparation. Results of the study show that the unconfined compressive strength increased as red mud and fly ash content decreased and cement content increased. Increasing the soil replacement ratio with sands had an insignificant effect on compressive strength because the soil had a similar particle size as the replacement sands.

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Assessment on Applicability of Recycled Aggregates for Backfill Materials of Underground Transmission Lines Based on Field Demonstration Tests (지중 송전관로 되메움용 순환골재의 현장실증시험을 통한 적용성 평가)

  • Kang, Sung-Chur;Lee, Kang-Ryel;Ahn, Tae-Bong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.1
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    • pp.72-83
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    • 2015
  • Underground transmission lines always generate heat and transmit heat through surrounding backfill materials. Therefore, in the design of power lines it becomes a very crucial factor to transfer heat effectively into the neighbouring soils. In this study, in order to enhance field applicability of recycled aggregates for backfill material of transmission lines, quality criteria and construction criteria were proposed, and thermal stability of power lines through field demonstration tests were analyzed. In the field tests, two types of recycled aggregates and sand which is currently used for backfilling were compared in terms of thermal behaviour. Test results showed that recycled aggregates represented similar trends with sand in temperature and moisture content corresponding to time lapse and distance from the heat source. Consequently, recycled aggregates can be utilized for backfill materials of underground transmission lines as a substitute material of sands.

The Segregation of Concrete Containing Atomized Steel Slag Fine Aggregate (개질처리 제강슬래그를 혼합한 굳지않은 콘크리트의 재료분리)

  • Moon, Han-Young;Yoo, Jung-Hoon;Jung, Chul-Hei
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.600-603
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    • 2004
  • Recently, the river sands are in short supply. Gathering sea-sand will be faced with difficulty. Alternative aggregates for concrete are estimated by many researchers. The aggregates are blast furnace slag, steel slag, copper slag, ferro-nickel slag and recycled aggregate and etc. Nevertheless steel slag has been limited in practical use due to its expansibility which is occurred reaction with water and free CaO in slag. Most recently stable management method is to minimize the expansibility researched and developed. First of all, slump, air content, compressive strength and flexural strength are measured in concrete. An estimate is made of the segregation of concrete containing atomized steel slag by Image Analyser program.

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The Experimental Study on The Compressive Strength of Concrete Using High Quality Recycled Fine Aggregate Produced by Sulphuric Water and Low Speed Wet Abrasional (황산수와 저속습식마쇄기로 생산된 고품질 순환 잔골재의 콘크리트 압축강도에 관한 실험적 연구)

  • Choi, Duck-Jin;Lee, Dae-Guen;Kim, Ha-Suk;Kawk, Eun-Gu;Kang, Chul;Kim, Jin-Man
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.385-388
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    • 2008
  • Recycled fine aggregate has low quality because it contains large amount of old mortar. So, its usage is limited to a lower value-add, such as the roadbed material etc. Also, alkaline water occurred from treatment process of the waste concrete is becoming the cause of environmental problem. Accordingly, this study is to develop on the high quality recycled fine aggregate produced by low speed wet abraser using sulphuric. We investigated the properties of compressive strength of the mortar which was manufactured using recycled fine aggregate containing calcined gypsum produced by earlier mentioned process. Test results indicate that concrete using recycled fine aggregate containing calcined gypsum is higher compressive strength than concrete using other sands.

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