• Title/Summary/Keyword: Recycled product

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Self-healing Performance Evaluation of Cement Mortar with Inorganic Additives Based on Clinker Binder (클링커 바인더 기반 무기계 혼합재를 활용한 시멘트 모르타르의 치유성능 평가)

  • Jung-Il, Suh;Yoon-Suk, Choi;Byung-Sun, Park;Kwang-Myong, Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.561-568
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    • 2022
  • In this study, the mechanical properties and self-healing performance of cement mortar containing clinker binder, calcium sulfoaluminate(CSA), and sodium sulfate(Na2SO4) were evaluated. The mechanical properties of cement mortar were investigated by measuring compressive strength and flexural strength, and the healing performance was evaluated through hydrostatic water permeability test and gas diffusion test. In addition, the healing products precipitated in the cracks were visually observed through an optical microscope and a scanning electron microscope(SEM). As a result, the incorporation of the clinker binder-based inorganic additives improved the initial and 28-day strength by about 20 %. Depending on the healing performance evaluation method, there was a difference in the healing rate, and the healing rate showed a tendency to be underestimated. Nevertheless, CaCO3 was precipitated as the main healing product inside the 0.3 mm crack when the inorganic additives were mixed with cement mortar, improving the self-healing performance.

Durability Evaluation of Cement Concrete Using Ferrosilicon Industrial Byproduct (페로실리콘 산업부산물 활용 시멘트 콘크리트의 내구성능 평가)

  • Chang-Young Kim;Ki Yong Ann
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.89-96
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    • 2023
  • In this paper, a ferrosilicon by-product was evaluated to confirm the feasibility of recycling it as supplementary cementitious material of ordinary Portland cement in concrete. Three different levels of replacement ratio (10 %, 20 % and 30 % of total binder) were applied to find which is the most beneficial to be used as a binder. Ferrosilicon concrete was initially assessed at setting time and compressive strength. Durability was evaluated by the resistance to chloride penetration test(RCPT) and alkali-silica reaction(ASR) with a comparison to silica fume concrete due to their similarity in chemical composition. The porosimetry and X-ray diffraction analysis along with energy dispersive X-ray spectroscopy give information on the microstructural characteristics of the ferrosilicon concrete. It was found that 10 % ferrosilicon concrete has higher strength while 20 %, 30 % have lower strength than OPC concrete. However, chemical resistance to chloride attack is higher when replacement is increased. Compared to silica fume, the durability of ferrosilicon might be less efficient however, it is obviously beneficial than OPC. High SiO2 content in ferrosilicon results in producing more C-S-H gel which could make denser pore structure. Most of the risk of alkali silica reaction to silicate binders through length change tests was less than 0.2 %, and both mortar using ferrosilicon and silica fume showed better resistance to alkali silica reaction as the substitution rate increased.Reuse of industrial waste rather than producing highly refined additives might reduce environmental load during manufacture and save costs.

Hydration properties of OPC with Synthesized Calcium Alumino Ferrite(CAF) (합성 Calcium Alumino Ferrite(CAF) 치환량에 따른 시멘트 수화 특성)

  • Woong-Geol Lee;Myong-Shin Song
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.9-15
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    • 2023
  • The cement is a typical CO2 emission industry. Manufacturing process improvements and increased use of alternative materials are needed to reduce energy consumption and CO2 emissions. This study confirmed the basic characteristics of cement hydration by sintering CAF at low temperature as a CO2 adsorbent material. For the hydration product of the synthetic CAF, crystal phase analysis, porosity, and structural images were confirmed, and the compressive strength was measured. The replacement rate of SCAF was 10, 20, and 100 %, and the compressive strength tended to decrease as the replacement rate increased. In addition, when the SCAF substitution rate is 100 %, the hydration products of the early age are calcium aluminum oxide hydrate (Ca3Al2O6 x H2O) and calcium iron hydroxide (Ca3Fe(OH)12), and at substitution rates of 10 and 20 %, CAF compounds other than general cement hydrates brownmillerite was observed. As for the porosity, the pore size increased and the porosity increased with the increase of the replacement ratio. As a result of this study, CAF manufactured by low-temperature sintering seems to be difficult to use alone and general curing for utilization as a CO2 adsorbing material.

Fundamental Properties of Mortar with Magnet-Separated Converter-Slag Powder as SCM (자력 선별 전로슬래그 미분말을 결합재로 활용한 모르타르의 기초특성)

  • Beom-Soo Kim;Sun-Mi Choi;Jin-Man Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.3
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    • pp.161-168
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    • 2023
  • Converter slag is a by-product generated by refining the pig iron produced into molten steel in the blast furnace, occupying about 15 % of the weight of steel production. It has a high free-CaO content that can generate expansion cracks when used for concrete aggregate. This is the main reason to make it difficult to recycle. To solve this problem, government guideline requires that converter slag has to be aged in an open yard for 90 days. However, aging can not be perfectly performed because it entails time and cost. In this study, we tried to investigate the applicability of converter slag as a cementitious material rather than an aggregate by mixing converter slag with mortar formulations. According to the EDS results of the converter slag in the experiment, we found that screening in the aggregate phase was more effective than that in the powder phase. When the particles separated by a magnet in the aggregate state were pulverized and used for concrete up to a 15 % replacement ratio, various engineering characteristics, such as flow, length change, and compressive strength, showed engineering characteristics similar to those of the control mix.

Studies on the Development of Iodine Recovery Process with High Yield and Purity from NH4I Solution (NH4I 용액으로부터 고효율/고순도의 요오드 회수 공정개발에 관한 연구)

  • Yoon, Jong Sun;Lim, Seong Bin;Oh, Se Yong
    • Applied Chemistry for Engineering
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    • v.26 no.3
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    • pp.377-380
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    • 2015
  • In this paper, we have investigated the optimization of $I_2$ recovery process from $NH_4I$ solution, which is generated as by-product during the amination reaction of p-diiodobenzene (PDIB) for p-phenylenediamine (PPD) synthesis. The recovered $I_2$ is then recycled as a raw material for PDIB synthesis. We have employed a cation exchange resin to recover $I_2$ from $NH_4I$ sample solution, and determined the breakthrough point and exchange capacity from the breakthrough curve. Furthermore, we have suggested optimum conditions of our $I_2$ recovery process by measuring the purity and yield of recovered $I_2$ with respect to the concentrations of $NH_4I$ and oxidant ($H_2O_2$) solutions, the oxidation time, and the temperature of drying process. Finally, the yield and purity as high as 94.96% and 96.65%, respectively were obtained by reusing the residual solution still containing unrecovered iodide ions.

Sizing Efficiency of AKD in Causticizing Calcium Carbonate Filled Paper

  • Wang, Jian;Liu, Ling;Xu, Yong-Jian
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.2
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    • pp.1-7
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    • 2014
  • Causticizing calcium carbonate (CCC) is produced as a by-product in the causticization step of the kraft pulping process. It is often calcined in a rotary lime kiln after being dewatered and reused in the causticizing process. But for the China mill, the conventional recycled way is difficult because the CCC is mainly obtained from non-wood pulping materials, which higher silicon content led to serious silicon obstacle. So it is often discarded as solid waste or used in landfill after dewatering and secondary pollution is brought. In order to prevent its secondary pollution, recent years, the CCC is used as a filler in China papermaking industry. In mill trials, the CCC can be used to replace an amount of precipitated calcium carbonate (PCC). Unfortunately, the application scope and dosage of CCC have been limited due to its lower sizing efficiency than PCC. In this study, the reason for the lower sizing efficiency of alkyl ketene dimer (AKD) when CCC was used as a filler was investigated. The results showed that the materials in green liquid, such as insoluble matter in green liquid, silicon and metal ions, were a little influence on the sizing efficiency of AKD. The higher BET and BJH pore volume of the CCC were the main reason for lower sizing efficiency of AKD when it was used as filler.

A Study of Modular Dome Structural Modeling with Highly Filled Extrusion Wood-Plastic Composite Member (고충진 압출성형 합성목재를 이용한 모듈러 돔의 구조모델링에 관한 연구)

  • Shon, Su-Deok;Kwak, Eui-Shin;Lee, Seung-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.2
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    • pp.76-83
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    • 2015
  • This paper aims at developing an environmentally friendly modular dome structure system with highly filled extrusion wood-plastic composite (WPC) member, and manufacturing a real-size specimen by modularizing members and nodes. The member used in the model is the WPC member with 70% wooden fiber contests, which is higher then previous WPC one. Its members and nodes are modularized by analyzing geometric characteristics of icosahedral-based geodetic dome. Applicapability of the 6ea prototype nodes and 3ea prototype members to the modular dome is examined with the results of the modulaization and the making process for the real-size specimen. Besides, from the analysis results, the lowest buckling mode is expected to be a nodal buckling on a node near the boundary.

Recovery of EDTA from Waste Fluid of Archeological Waterlogged Wood Conservation Treatment (수침목재유물(水浸木材遺物) 보존처리(保存處理) 폐수(廢水)로부터 EDTA회수(回收))

  • Yang, Seok-Jin;Song, Ju-Yeong;Kim, Jong-Hwa
    • Resources Recycling
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    • v.20 no.5
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    • pp.58-63
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    • 2011
  • pH control-precipitation method is used for recovery of EDTA from waste fluid of archeological waterlogged wood conservation treatment. EDTA has been used for eliminating of blacken effect in archeological waterlogged wood which was buried in the ground for long period of time. The black substance is generated by Fe$^{3+}$ in the soil reacted with tannin in the archeological waterlogged wood. In order to remove the black substance in archeological waterlogged wood, EDTA was used. The black substance is eliminated from wood as Fe-EDTA complex are formed, and EDTA is separated and precipitated from Fe-EDTA complexes at pH 2.68 or less. The result of analysis of the precipitated products and the commercial EDTA by FT-IR and FE-SEM showed that precipitated product by pH adjusted was not a type of Fe-EDTA complex, but pure EDTA. In this study, Fe$^{3+}$ from waste fluid of EDTA can be separated by HCl added. EDTA can be recycled by using the method of precipitation of EDTA in a strong acid.

High xylitol production rate of osmophilic yeast Candida tropicalis by long-term cell-recycle fermentation in a submerged membrane bioreactor

  • Kwon, Seun-Gyu;Park, Seung-Won;Oh, Deok-Kun
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.272-276
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    • 2005
  • Candida tropicalis, an osmophilic strain isolated from honeycomb, produced xylitol at a maximal volumetric production rate of 3.5 g $l^{-1}$ $h^{-1}$ from an initial xylose concentration of 200 g $l^{-1}$. Even with a very high xylose concentration, e.g., 350 g $l^{-1}$, this strain produced xylitol at a moderate rate of 2.07 g $l^{-1}$ $h^{-1}$. In a fed-batch fermentation of xylose and glucose, 260 g $l^{-1}$ of xylose was added, and xylitol production was 234 g $l^{-1}$ for 48 h, corresponding to a rate of 4.88 g $l^{-1}$ $h^{-1}$. To increase the xylitol production rate, cells were recycled in a submerged membrane bioreactor with suction pressure and air sparging. In cell-recycle fermentation, the average concentration of xylitol produced per recycle round, total fermentation time, volumetric production rate, and product yield for ten rounds were 180 g $l^{-1}$, 195 h, 8.5 g $l^{-1}$ $h^{-1}$, and 85%, respectively. When cell-recycle fermentation was started with the cell mass contratrated two-fold after batch fermentation and was performed for ten recycle rounds, we achieved a very high production rate of 12 g $l^{-1}$ $h^{-1}$. The production rate and total amount of xylitol produced in cell-recycle fermentation were 3.4 and 11 times higher than in batch fermentation, respectively.

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Void ratio and Strength Properties of Porous Concrete Utilizing Rice Husk Ash and Recycled Aggregate for Planting (식생 적용을 위한 왕겨재와 순환골재를 활용한 포러스 콘크리트의 공극률 및 강도 특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Korean Journal of Agricultural Science
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    • v.33 no.2
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    • pp.167-177
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    • 2006
  • This study was performed to evaluate void ratio, compressive and flexural strength, and pH properties according to the admixture ratio of rice husk ash, aggregate size, and neutral treatment time of porous concrete with an admixture of rice husk ash produced as an agricultural by-product. The SEM results for cement mortar with a 5% rice husk ash admixture for the weight of cement formed more C-S-H hydrates due to the $SiO_2$ present in the applied rice husk ash. According to the results of the SEM test, the $SiO_2$ that was a major chemical element of rice husk ash generated a large amount of calcium hydroxide in the early stage of the hydration process of cement leading to the formation of ettringite. The void ratio of porous concrete with an admixture of rice husk ash decreased with increasing admixture ratio of rice husk ash. In addition, the void ratio of porous concrete with an admixture of rice husk ash decreased compared to porous concrete with no admixture of rice husk ash. The compressive and flexural strength of porous concrete with a 5% and 10% admixture ratio of rice husk ash slightly increased compared to concrete with no admixture of rice husk ash. The pH value of porous concrete rapidly decreased immediately after neutral treatment. Then, it gradually increased and decreased again after 14 days. Also, for neutral treatment, the pH value of porous concrete showed appropriate pH levels(less than 9.5) in all mixtures for planting at 28 curing days.

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