• Title/Summary/Keyword: Rapid Prototyping Method

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A case report of a surgical guide fabricated via intraoral scanning-based implant planning and wax-based rapid prototyping (구강스캐너를 이용한 임플란트 수술 계획 및 왁스 기반 쾌속조형법으로 제작한 수술용 가이드 증례)

  • Shin, Jong-Hoon;Park, Eun-Jin;Park, Ji-Man
    • The Journal of Korean Academy of Prosthodontics
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    • v.53 no.3
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    • pp.244-249
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    • 2015
  • With the recent progress of digital technology, the computer guided surgery utilizing a guide template in the placement of implant has been actively performed, and the method employing the intraoral scanner at the implant prosthesis introduced. Fabrication method of the guide template can be largely classified into design-related rapid prototyping (RP) system and vector milling system, and each of the method has its own weakness in the clinical application despite of excellent accuracy. Thus, in this case study, a working model was fabricated by the wax RP technology using images acquired by CBCT and an intraoral scanner, and the metal bushing was picked up with orthodontic resin cast upon the wax model. Using this method, a surgical guide template was fabricated and used in surgery. From this, we could obtain a satisfactory outcome clinically in the implant placement and the fabrication of the final prostheses and thus report this case herein.

Development of Investment Casting Technique using R/P Master Model (R/P 마스터모델을 활용한 정밀주조 공정기술의 개발)

  • Im, Yong-Gwan;Chung, Sung-Il;Jeong, Hae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.52-57
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    • 1999
  • Funtional metal prototypes are often required in numerous industrial applications. These components are typically needed in the early stage of a project to determine form, fit and function. Recent R/P(Rapid Prototyping) part are made of soft materials such as plastics, wax, paper, these master models cannot be employed durable test in real harsh working environment. Parts by direct metal rapid tooling method, such as laser sintering, by now are hard to get net shape, pores of the green parts of powder casting method must be infiltrated to get proper strength as tool, and new type of 3D direct tooling system combining fabrication welding arc and cutting process is reported by song etc. But a system which can build directly 3D parts of high performance functional material as metal part would need long period of system development, massive investment and other serious obstacles, such as patent. In this paper, through the rapid tooling process as silicon rubber molding using R/P master model, and fabricate wax pattern in that silicon rubber mold using vacuum casting method, then we tranlsated the wax patterns to numerous metal prototypes by new investment casting process combined conventional investment casting with rapid pototyping & rapid tooling process. with this wax-injection-mold-free investment casting, we developed new investment casting process of fabricating numerous functional metal prototypes from one master model, combined 3-D CAD, R/P and conventional investment casting and tried to expect net shape measuring total dimension shrinkage from R/P part to metal part.

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An Effective Tangential Cutting Algorithm for Rapid Prototyping

  • Kong, Yong-Hae;Chun, In-Cook;Ahn, Deog-Sang
    • Proceedings of the IEEK Conference
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    • 2002.07a
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    • pp.168-171
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    • 2002
  • For laser-cutting rapid prototyping systems that fabricate objects with layers having a certain degree of thickness, it is necessary both to minimize surface distortion and to generate dynamically feasible laser cutting trajectories. An effective tangential layer cutting algorithm is developed for this requirements. An energy function is defined in terms of tangential line lengths and their distances. And the energy is minimized for the tangential lines to closely describe a layer suffice. Our method is applied to 3D model samples and the generated tangential lines effectively approximate layer surface and make laser trajectory smooth.

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Particle Image Velocimetry Measurements in Nasal Airflow (코 내부 유동의 PIV 해석)

  • Kim, Sung-Kyun;Son, Young-Rak
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.566-569
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    • 2001
  • Researchers have invectigated nasal flow both numerically and experimentally for centuries. Experimental studies most have suffered from various limitations necessary to allow the measurements to be obtained with available equipment. Nasal airflow can be subdivided into two interrelated categories; nasal airflow resistance and heat and mass transfer between the air stream and the walls of the nasal cavity. In this study, thanks to a new method for model casting by a combination of Rapid prototyping and Solidification of clear silicone, a transparent rectangular box containing the complex nasal cavity is made for PIV experiments. The CBC PIV algorithm is used for analysis.

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Particle Image Velocimetry Measurements in Nasal Airflow (코 내부 유로(비강) 내부 유동의 PIV해석)

  • Kim, Sung-Kyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.6
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    • pp.811-816
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    • 2002
  • For the first time, airflow in the nasal cavity of a normal Korean adult is investigated experimentally by PIV measurement. Nasal airflow can be subdivided into two interrelated categories; nasal airflow resistance and heat and mass transfer between the air stream and the walls of the nasal cavity. In this study, thanks to a new method for the model casting by a combination of the rapid prototyping and curing of clear silicone. a transparent rectangular box containing the complex nasal cavity can be made fur PIV experiments. The CBC PIV algorithm is used for analysis. Average and RMS distributions are obtained for inspirational and expiration nasal airflows. Data fer the airflow at the end of meatuses are obtained for the first time. Comparisons between western and Korean nasal airflows are appreciated. Due to the difference in geometry of the frontal part of nasal cavity, the flow near nares shows the difference.

Development of a New NC-Controlled Trial Manufacturing Process for Sheet Metal Forming (박판 형성을 위한 새로운 추치 제어식 시작 방법의 개발)

  • 조철훈;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.929-932
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    • 1995
  • In the work, a new computerized incremental forming method having high flexibility has been developed. In the mothod, the ordinary tools are replaced by various small tools, and only the small local region of a sheet blank is incrementally by movement of these tools. Since a small tool moves over the arbitrary surface ofthe dies using a NC machine, it is possible to produce three-dimensional and non-symmetric parts directly from CAD data. Arbitrarily shaped dies are made by LOM(Laminated Object Manufacturing), which is one of the Rapid Prototyping Methods. A forming machine is designed and developed by introducing a computer to control the movement of the tools.

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A Study on Correction of CIRCLE Product Error by Prototype using Rapid Prototyping System (RP시스템을 이용한 원형시제품 제작 시 제품 오차 보정에 관한 연구)

  • Kim, Won-Jung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.146-153
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    • 2012
  • RP system which is widely used to reduce the time of product development is to resolve the problem of cutting work. It is a method using laminated thin films to produce many forms. The RP equipment used for this experiment is FDM system. This can produce 3D model with using 3D CAD designed file within a relatively short time. Not only this, this system also through 3D file preparation, 3D product manufacture, removal support these 3 step operating process can easily produce goods, but product can be different from original design. This research has been conducted to minimize this error. To apply to the circular product made a circular specimen and measured several times with 3D scanner and find out average 99.622% of accuracy. This result is applied to RP system, and with this changed design produced a specimen, and found out the accuracy is increased to 99.958%. If this is applied to circular products, we can produce more precise products with less process.

Study on optimum conditions establishment by Mold fabrication of Vacuum Casting (진공주형몰드 제작에 대한 최적조건 설정에 관한 연구)

  • Jeon, Eon-Chan;Han, Min-Sik;Kim, Soo-Yong;Kim, Tae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.65-70
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    • 2007
  • In this study, we analyzed about that after design form manufacture master pattern in Rapid Prototyping-RP through design program, processes to manufacture prototype using Vacuum Casting. In Rapid Prototyping-RP, there is an en-or by shrinkage of resin and, in Vacuum Casting, there is an error by shrinkage of silicon. To select condition which shrinkage become the minimum of each process, manufactured prototype after using Full Factorial Design of Design of Experiments, We could confirm shrinkage using reverse engineering and that result came into effect ANOVA 2-way. We applied errors of each process to master pattern, and then presented the method to improve flood control precision of prototype of Vacuum Casting.

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The Application of Delaunay Triangulation on RP (Delaunay 삼각형 분합법의 RP에의 응용)

  • 김대원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.129-134
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    • 1998
  • STL which is used in Rapid Prototyping is composed of a lot of triangular facets. The number of triangles and the shapes of these triangles determine the quality of STL. Therefore, proper algorithm is necessary to enhance the quality of triangular patch. In this paper we used the Delaunay triangulation method to apply to following processes. 1) On processing for reducing sharp triangles which cause errors on intersection. 2) On processing for connecting two or more collinear edges. 3) On processing for deleting unnecessarily inserted points in coplanar polygon.

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Analysis on Nasal Airflow by PIV

  • Kim Sung Kyun
    • 한국가시화정보학회:학술대회논문집
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    • 2001.12a
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    • pp.138-150
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    • 2001
  • Researchers have investigated nasal flow both numerically and experimentally for centuries. Experimental studies most have suffered from various limitations necessary to allow the measurements to be obtained with available equipment. Nasal airflow can be subdivided into two interrelated categories; nasal airflow resistance and heat and mass transfer between the air stream and the walls of the nasal cavity. In this study, thanks to a new method for model casting by a combination of Rapid prototyping and curing of clear silicone, a transparent rectangular box containing the complex nasal cavity is made for PIV experiments. The CBC PIV algorithm is used for analysis. Average and RMS distributions are obtained for inspirational and expiration nasal airflows. Comparison between western and Korean nasal air flows are appreciated. Flow fields for Korean model shows some differences from western's. Flow resistances for breathing are measured with varying flow rates.

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