• Title/Summary/Keyword: Rapid Hardening Cement

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A Hardening Properties of Eco-Friendly SCW Grouting Material (친환경 SCW공법용 그라우팅재의 경화특성)

  • Jo, Jung-Kyu;Park, In-Wook;Mun, Kyung-Ju;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.109-115
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    • 2018
  • Since the current method of SCW cement milk pouring method uses one to one ratio of cement milk with OPC, there are some problems such as drying shrinkage, increased cost, difficulty of controlling mix proportions for various conditions of applied soil, and precipitation of $Cr^{6+}$ due to the excessively used cement. Specifically, in aspect of sustainability issues of cement manufacturing, the consumption of cement should be reduced. Hence, in this research, as a replacement of cement for SCW method, blast furnace slag with sulfate or alkali as a stimulant, and expansive admixture were used. By using blast furnace slag as a hardening composite of SCW, there are many advantages such as free controllable mix proportions, rapid setting time with less mud occurrence, less cost with less energy for mixing, constant strength development, and less precipitation of $Cr^{6+}$. Regarding the alternative composites for SCW, in this research, durability and chloride resistance were evaluated.

Sustainable use of OPC-CSA blend for artificial cementation of sand: A dosage optimization study

  • Subramanian, Sathya;Tee, Wei Zhong;Moon, Juhyuk;Ku, Taeseo
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.409-422
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    • 2022
  • The use of calcium sulfoaluminate (CSA) cement as a rapid-hardening cement admixture or eco-friendly alternate for ordinary Portland cement (OPC) has been attempted over the years, but the cost of CSA cement and availability of suitable aluminium resource prevent its wide practical application. To propose an effective ground improvement design in sandy soil, this study aims at blending a certain percentage of CSA with OPC to find an optimum blend that would have fast-setting behavior with a lower carbon footprint than OPC without compromising the mechanical properties of the cemented sand. Compared to the 100% CSA case, initial speed of strength development of blended cement is relatively low as it is mixed with OPC. It is found that 80% OPC and 20% CSA blend has low initial strength but eventually produces equivalent ultimate strength (28 days curing) to that of CSA treated sand. The specific OPC-CSA blend (80:20) exhibits significantly higher strength gain than using pure OPC, thus allowing effective geotechnical designs for sustainable and controlled ground improvement. Further parametric studies were conducted for the blended cement under various curing conditions, cement contents, and curing times. Wet-cured cement treated sand had 33% lower strength than that of dry-cured samples, while the stiffness of wet-cured samples was 25% lower than that of dry-cured samples.

Hydration of Supersulphated Slag Cement with $C_4A_3\bar{S}$ type Clinker and Calcined Dolomite as Activator ($C_4A_3\bar{S}$계 클린커 및 하소돌로마이트를 자극제로 한 고환산염 슬라그 시멘트의 수화반응)

  • 박춘근;최상홀
    • Journal of the Korean Ceramic Society
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    • v.22 no.2
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    • pp.33-38
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    • 1985
  • The hydration of supersulphated slag cement which is the mixture of granuloated blast furnace slag anhydrite $C_4A_3$ type clinker and calcined dolomite was studied by X-ray diffraction differential thermal analysis scanning electron microscope observation and measurement of the rate of heat liberation. The main hydrates were ettrigite and C-S-H. This supersulphated slag cement enhanced rapid-hardening and increased in strength at early stage due to the much of ettrigite. Furthermore the hardened cement became stronger due to the C-S-H that was produced from the hydration of the $eta$-$C_2S$ in $C_4A_3$ type clinker and the hydration of the dissolved components from slag at later period.

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A fundamental Study on the properties of Concrete by using the Rapid Hardening Blast Furnace Slag Cement (조강슬래그시멘트를 이용한 콘크리트의 기초물성에 관한 연구)

  • 김진춘;최광일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.72-77
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    • 1995
  • Blast-furnace slag cement has been used widely as a structural material due to the latent hydraulicity of granulated ground blast furnace slag(GGBS)for a long time as The wall as ordinary portland cement. In this study, based on the fundamental investigation on the high strength and high durable concrete using the high fineness GGBS the following remarks can be made. 1) The average desired strenth of concrete is Or=600~800kg/$\textrm{cm}^2$. 2) The above high strength concrete using the high fineness GGBS is more workable than those using only OPC. 3) The adiabatic temperature and drying shringkage decrease, so the density and resistance to sea water attack increase as results. 4)The unit cement content and unit air entrained admixture at the same desired strength of concrete decrease, so the economical high strength concrete can be manufactured from using the high fineness GGBS.

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A Study on the Preparation of Modified Belite Cement Using Converter Slag (전로슬래그를 이용한 Modified Belite Cement의 제조에 관한 연구)

  • 박종옥;김승진;박홍수;신현택
    • Journal of the Korean Ceramic Society
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    • v.32 no.8
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    • pp.873-880
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    • 1995
  • In order to prepare the modified belite (C2S-C4A3S-C4AF-CS) cement with low energy, clinkers were synthesized by converter slag, limestone, gypsum and clay. The synthesized clinkers were characterized and the hydration processes were investigated by XRD, SEM and microconduction calorimetry. The hydrates were mainly C-S-H and ettringite. The needle-like ettringite formed by the hydration of C4A3S at the early stage of hydration was filled in the inner vacant spaces of the hardened body and it might contribute to the rapid-hardening phenomena. The hardened body became stronger due to the hydration of C2S at the later period. The compressive strengths of the cement-3 mortars hydrated for 3, 7 and 28 days were 115, 128 and 211 Kgf/$\textrm{cm}^2$, respectively.

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Bond Strength Characteristics of Bonded Concrete Overlay (접착식 콘크리트 덧씌우기의 부착강도 특성 분석)

  • Park, Jong Won;Kim, Young Kyu;Lee, Seung Woo;Han, Seung Hwan
    • International Journal of Highway Engineering
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    • v.15 no.4
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    • pp.1-9
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    • 2013
  • PURPOSES : Bonded concrete overlay is a favorable maintenance method since the material properties are similar to existing concrete pavements. In addition, bonded concrete overlay has advantage of structural performance since the overlay layer and the existing pavement perform as a monolithic layer. It is important to have suitable bond strength criteria to secure the performance of bonded concrete overlay. This study aimed to investigate the factors influencing bond strength characteristics between existing concrete pavement and overlay material. METHODS: Bond strength between overlay and existing pavement are measured and analyzed for various conditions such as the type of overlay materials, compressive and flexure strength of overlay and existing pavement, and deterioration status of existing pavement. RESULTS: The strength of overlay material does not significantly influence the bond strength. The overlay of ultra-rapid hardening cement generally gives low bond strength. However, ultra rapid hardening polymer modified concrete gives robust bond strength. The deterioration of existing concrete significantly decrease the bond strength. CONCLUSIONS: Bond strength of bonded concrete overlay highly depends on condition of existing concrete pavement rather than overlay material.

Exothermic Curing System with Hot Wire in Cold Weather (열선을 사용하는 동절기 발열양생 평가시스템 개발)

  • Lee, Tae-Gyu;Lee, Jin-Sun
    • The Journal of the Korea Contents Association
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    • v.16 no.1
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    • pp.52-59
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    • 2016
  • For almost of concrete structures by placing in cold weather, it is very important that the selection of curing method at early aged construction stage. The Exothermic curing method with hot wire and rapid hardening cement is used mostly to prevent the initial cracks and the strength decrease. Most of the construction sites, however, have not been applied to the optimal curing method caused by the simple approaches and the empirical judgements. Therefore, this paper has proposed a evaluation algorithm of the exothermic curing method for representing heating temperature, period, position of hot wire by analyzing the transient heat transfer solution. This has been implemented, moreover, using an object oriented programming language to develop structural analysis system taking account risk parameters. This system is composed of input module, database module, database store module, analysis module, and result generation module. Linkage interface between the central database and each of the related module is implemented by the visual c# concept. Graphic user interface and the relational database table are supported for user's convenience.

Evaluation of Flexural Bond Performance of Hybrid Concrete Repair Materials (하이브리드 콘크리트 보수재료의 휨부착 성능평가)

  • Kim, Gyeong Tae;Kim, Sang Jun;Park, Hong Gi;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.176-181
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    • 2018
  • Concrete structures are degraded physically and chemically due to various reasons after construction. Because the deterioration of concrete structure reduces the service life, reasonable repair and maintenance techniques are needed. Recently, in order to efficiently repair concrete structures, many researches on hybrid repair materials having improved adhesion performance have been carried out actively. In this study, we developed a hybrid repair material containing rapid hardening cement, PVA powder, nylon fiber, and latex to improve adhesion and water-tightness of existing concrete. The compressive strength, drying shrinkage and the adhesion strength test were carried out to evaluate the performance of the repair material. In addition, the flexure bond performance was evaluated before and after repair. From the results, the bending strength was 110% ~ 150% in all specimens except for the specimen containing only the rapid hardening cement, and all the specimens behaved with the existing concrete in the crack pattern generated by the bending strength.

Watertightness and Durability Properties of Ultra Rapid Hardening Grout using Bottom-ash (잔골재 대체재로서 바텀애쉬를 이용한 초속경 그라우트재의 수밀성 및 내구특성)

  • Lee, Gun-Cheol;Oh, Dong-Uk;Cho, Byoung-Young;Kim, Young-Geun;Cho, Chung-Ki
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.102-109
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    • 2011
  • In this study, in order to develop ultra rapid hardening mortar(URHM) for tunnel repairs using bottom ash of low recycle ratio and Admixture as Eco concept, watertightness and durability properties of URHM on temperature condition of construction field were performed. Test result, seepage quantity and water absorption coefficient regarding watertightness of URHM were as in the following : series II > series I. Seepage quantity for the standard condition were smaller than low temperatures. all specimens were satisfied below 20g as standards of seepage quantity on KS F 4042. Because of the decrease of unit cement content by to replacement of blast furnace slag, the neutrlization resistance for durability properties was reduced. The result of alkali resistance and acide resistance, compressive strengths for specimens soaked in calcium hydroxide solution of seriesI were lower than compressive strengths for specimens not soaked. On the other hand, the case of series II show that the deterioration of compressive strengths for specimens was not almost showed. Compressive strengths of specimens soaked were similar with specimens not soaked except series II-C in $5^{\circ}C$. Therefore, specimens using both blast furnace slag and bottom ash were good in alkali resistance and acide resistance.

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A Study on the Development of Non-PC High-Early-Strength Concrete Without Steam Curing (증기양생이 불필요한 PC부재용 조강형 콘크리트 개발에 관한 연구)

  • Jun, Woo-Chul;Lee, Ji-Hwan;Park, Hee-Gon;Lee, Jae-Sam;Kim, Kyung-Min;Cho, In-Sung
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.156-162
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    • 2014
  • This study aims to develop a rapidly hardening type of concrete to achieve the removal of form intensity (more than 10MPa) using the method of curing at room temperature in order to solve some economic environmental problems by omitting the steam curing process involved in producing PC (Precast Concrete). Therefore, this study evaluated a rapidly hardening cement containing a high amunt of C3S, which is very responsive in expressing early intensity, and a rapidly hardening type of concrete which uses some hardening accelerator to increase thehydration reaction of $C_3S$. The results of the experiment on concrete using some hardening accelerator are asfollows. In the slump flow experiment for identifying the liquidity and the air test, the desired values were met. The compression strength showed rapid expression response by 12 hours, and met the desired value within 6~9 hours. Its drying shrinkage value and Autogenous shrinkage value were measured as below ($-754.5{\times}10^{-6}$),and satisfied the requirements. In addition, in the Semi-Adiabatic Temperature Test, it was found that the concrete rose to its peak temperature within 24 hours and then its temperature dropped.