• Title/Summary/Keyword: Railway wheel

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Estimation of Contact Fatigue Initiation Lifetime of an Urban Railway Wheel (도시철도 차륜의 접촉피로 초기수명 평가)

  • Ahn, Jong-Gon;You, In-Dong;Kwon, Seok-Jin;Kim, Ho-Kyung
    • Tribology and Lubricants
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    • v.28 no.1
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    • pp.19-26
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    • 2012
  • Rolling contact fatigue of an urban railway wheel was analysed during its rolling. A FEM analysis was performed using a 3D modelling of rail and wheel, considering the slope of the rail and nonlinear isotropic and kinematic hardening behavior of the rail and the wheel. The maximum von-Mises stress and contact pressure between the rail and wheel were 656.9 MPa and 1111.4 MPa, respectively, under axial load of 85 kN with friction coefficient of 0. The fatigue initiation life prediction relationships by strain-lifetime (${\varepsilon}$-N) and Smith-Watson-Topper method were drawn for the wheel steel as follows: $N_i=7.35{\times}10^6{\times}SWT^{-3.56}$ and $N_i=5.41{\times}10^{-9}{\times}(\frac{{\Delta}{\varepsilon}}{2})^{-5.77}$. The fatigue lifetimes of the wheel due to rolling contact were determined to be infinite by ${\varepsilon}$-N and SWT methods.

Effects of Metal Removal on Contact Fatigue Life (접촉표면 제거가 접촉피로수명에 미치는 영향평가)

  • Seo Jung-Won;Hur Hun-Mu;Kwon Suk-Jin;Goo Byeong-Choon
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.692-697
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    • 2004
  • Damage often occurs on the surface of railway wheel by wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue life by the metal removal of the contact surface were shown by many researchers, but it has not explained precisely why fatigue life increases or decreases. In this study, the effect of metal removal depth on the contact fatigue life for railway wheel has been evaluated by applying finite element analysis. It has been revealed that the residual stress and the plastic flow are the main factors determining the fatigue life. Finally, the contact fatigue life according to metal removal has been estimated.

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A Method to Optimize Stability and Wheel Wear in Railway Bogies

  • Mazzola, L.;Alfi, S.;Bruni, S.
    • International Journal of Railway
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    • v.3 no.3
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    • pp.95-105
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    • 2010
  • In this paper, a procedure is proposed to optimize bogie suspension parameters in view of minimizing wheel wear produced by curve negotiation, though meeting stability requirements. The problem is dealt with in the form of a constrained minimization problem, in which wheel wear evaluated over a given service scenario is introduced as the cost function to be minimized, and the requirements on vehicle stability are formulated in terms of constraints. The procedure is applied to the case of a non-powered passenger car for high-speed service, and the results obtained are discussed. It is shown that long wheelbase bogie may provide better overall performances than bogies having comparatively short wheelbase. Furthermore, a sensitivity analysis is performed, to define the effect on the optimization results of improving the performances of the yaw dampers in the bogie and of using a different wheel profile.

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Lateral Vibration Analysis for Design Parameter of the Scale Model of a Railway Vehicle (축소형 철도차량의 설계변수에 따른 횡진동 해석)

  • Lee, Seung-Il;Choi, Yeon-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1231-1237
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    • 2006
  • The vibration of a running railway vehicle can be classified on lateral, longitudinal and vertical motions. The important factor on the stability and ride quality of a railway vehicle is the lateral motion. The contact between wheel and rail with conicity influences strongly on the lateral motion. In this study, an experiment for the vibration of a running railway vehicle was performed using a of the scale model of a railway vehicle. Also, the effects on the car-body, bogie and wheelset were examined for the weight and the stiffness of the second suspension system. The experimental results showed that the lateral vibration increases as the wheel conicity and stiffness of the second suspension system increase. And the lateral vibration of the bogie increases as the mass ratio between car-body and bogie increases. Also, the lateral vibration of the wheel becomes high at low speed, while the wheel of 1/20 conicity makes severe vibration at high speed running.

Worn Wheel/Rail Contact Simulation and Cultivated Shear Stresses

  • Noori, Ziaedin;Shahravi, Majid;Rezvani, Mohammad Ali
    • Journal of the Korean Society for Railway
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    • v.16 no.2
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    • pp.93-98
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    • 2013
  • Railway system is today the most efficient way for transportation in many cases in several forms of application. Yet, wear phenomenon, profile evolution, fatigue, fracture, derailment are the major worries (financial and safety) in this system which force significant direct and indirect maintenance costs. To improve the cyclic maintenance procedures and the safety issues, it can be very satisfactory to be informed of the state of wheel/rail interaction with mileage. In present paper, an investigation of the behavior of the shear stresses by logged distance is approached, by implementing the field measurement procedure, in order to determine the real conduct of the most important cause of defects in wheel/rail contact, shear stress. The results coming from a simulation procedure indicate that the amounts of shear stresses are still in high-magnitudes when the wheel and rail are completely worn; even though in simulation based on the laboratory measurements of profile evolutions, the stresses become significantly reduced by logged distance.

A Study on the contact force calculation by bending load of axle of rolling stocks (철도차량 차축의 굽힘하중에 의한 차륜/레일 접촉력 계산에 관한 연구)

  • Ham, Young-Sam
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.481-484
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    • 2008
  • The important factor to evaluate the running safety of a railway vehicle would be the interaction force between wheel and rail(derailment coefficient), for which is one of important factors to check the running safety of a railway vehicle that may cause a tragic accident. Element that analyze derailment coefficient is consisted of wheel load and lateral force. In this paper, studied about method that calculate vertical force(wheel load) by bending load of axle in rolling stocks.

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A study on the wheel wear of highspeed train running on the conventional line (경부고속열차의 기존선 주행시 차륜마멸특성에 관한 연구)

  • 강부병;이희성;왕영용
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.135-142
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    • 2000
  • This Paper describes a characteristics of wheel wear of high speed train running on the conventional line. Conventional line has many curved tracks that cause severe wheel flange wear. The influences of lubrication, cant deficiency, owe radius on wheel wear are also described considering the operation performance of the highspeed trainset. A method of calculation using contact patch work model is presented far determination of the evolution by wear of railway wheels.

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Strength and Dynamic Performance Analysis for Tilting Train Wheel (틸팅차량용 차륜의 구조 강도 및 동적 성능 해석)

  • Hur, Hyun-Moo;Kwon, Sung-Tae;Seo, Jung-Won;Kwon, Seok-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.85-92
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    • 2006
  • For the improvement of a conventional railway speed, tilting train(Tilting Train express) is under the development aiming for a maximum speed 180km/h. Compared to the existing conventional rolling-stock, tilting train could take an advantage of speed improvement about $20{\sim}30%$ on curve sections due to the improvement of cowing performance. However, this speed increasement creates a severe load at wheels, thus it is necessary to study the safety of wheel for tilting train preferentially. On the other hand, it is under consideration that the wheel for conventional railway rolling-stock at speeds of 150km/h will be applied to tilting train at speeds of 180km/h. In this paper, we have studied the strength of wheel structure, the geometrical contact characteristics, and the dynamic performance of wheel to evaluate the safety of wheel for tilting train.