• Title/Summary/Keyword: Railway brake

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Design and Analysis of the Eddy Current Brake with the Winding Change

  • Cho, Sooyoung;Liu, Huai-Cong;Lee, Ju;Lee, Chang-Moo;Go, Sung-Chul;Ham, Sang-Hwan;Woo, Jong-Hyuk;Lee, Hyung-Woo
    • Journal of Magnetics
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    • v.22 no.1
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    • pp.23-28
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    • 2017
  • This paper is a study of the eddy current brake designed to replace the air brake of railway application. The eddy current brake has the advantage of being able to take a high current density compared to the other application because this brake is used for applying brakes to the rolling stock for a shorter amount of time. Also, this braking system has the merit of being able to take a high current density at low speed rather than at high speed, because the heat generated by the low speed operation is less than that of the high speed operation. This paper also presents a method of improving the output torque of the eddy current brake at low speed operation through a change of the winding as well as the basic design.

Analysis of Unstable Vibration Modes due to KTX Brake Disc/Pad Interaction (KTX 제동디스크-패드의 상호작용에 의한 불안정 진동모드 해석)

  • Goo, Byeong Choon
    • Journal of the Korean Society for Railway
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    • v.16 no.4
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    • pp.253-261
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    • 2013
  • According to the measured results of KTX brake squeal noise in this study, high level brake noise occurred in a wide frequency range, 100~18,000Hz. To identify the sources of the brake squeal noise, unstable vibration modes due to brake disc/pad interaction were analyzed under various conditions by the finite element method. Complex eigenvalues for a brake unit with a disc and four pads were obtained. It was found that the real parts of the complex eigenvalues, that is, unstable vibration modes, were closely related to friction coefficients, pressure on the brake cylinders, elastic moduli of the components, and other conditions.

Thermal Stress Analysis for a Ventilated Disk Brake of Railway Vehicles (철도 차량용 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1617-1621
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    • 2005
  • In this study, as a basic research to improve braking efficiency of a ventilated disk brake, we carried out a thermal stress analysis. From analysis result, we knew that a maximum mechanical stress by braking pressure and friction force is applicable to 5 percent of yield strength and has no effect on a fatigue life's decrease for brake disk material. While, a maximum thermal stress by frictonal heat is applicable to 43 percent of yield strength and locates on a friction surface. So, we have found that a thermal stress is the primary factor of crack initiation on a friction surface of disk brake

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Study on Brake System of Canada RAV Rapid Transit (캐나다 무인 운전 전동차 제동 시스템 고찰)

  • Ryu, Hyeon-Gyu;Choi, Cheol-Han;Eun, Jung-Il
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1646-1649
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    • 2007
  • The optimal braking control system is determined according to the required operating condition, for example brake rate. On that reason each train has its own various special features. This paper describes a study on the Brake Control System of Canada RAV Rapid Transit which also has various special features, to help comprehensive concept of brake control system including Cross Brake Control System and Guaranteed Emergency Brake Rate.

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Thermal Stress Analysis for a Brake Disk considering Pressure Distribution at a Frictional Surface (마찰면의 압력 분포를 고려한 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.842-846
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    • 2005
  • A brake disk and a pad are important parts that affect the braking stability of a railway vehicle. Especially, because a brake disk stops the vehicle using conversion of the kinetic energy to frictional energy, thermal fatigue cracks are generated by the cyclic thermal load, as frictional heat, on a frictional surface and these cracks cause the fracture of a brake disk. Therefore, many researches for the thermal stress must be performed to improve the efficiency of brake disk and ensure the braking stability. In this study, we performed the thermal stress analysis for a ventilated brake disk with 3-D analysis model. For that, we simplified the shape of a ventilated hole to minimize problems that could be occurred in analysis process. Thermal stress analysis was performed in case that pressure distributions on a frictional surface is constant and is not. To determine pressure distributions of irregular case, pressure distribution analysis for a frictional surface was carried out. Finally using the results that were obtained through pressure distribution analysis, we carried out thermal stress analysis of each case and investigated the results of thermal stress analysis.

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Analytical Model Development of Longitudinal Railway Vehicle (철도차량의 종방향 통합해석모델 검토 및 개발)

  • Kwak Jae-Ho;Choi Kyung-Jin;Shin Yu-Jeong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.383-386
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    • 2005
  • An integrated analytical model which should have essential dynamics on the longitudinal railway vehicle is developed. The model consists of translational movement, rotational movement, brake actuator, adhesion force between rail and wheel, and brake friction force between wheel and pad. Thus, during the deceleration for stopping, a feedback controller controlling the brake cylinder pressure is designed to improve ride quality and to release friction problems. Through the developed model, the feasibility of controlling the cylinder pressure is verified for the better performances during braking.

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The Study on Shield Moving ECB with PM for Application of Railway Vehicle (영구자석을 이용한 Shield moving형 와전류 제동기의 철도시스템 적용연구)

  • Lee, Chang-Mu;Han, Kyung-Hee;Choi, Yu-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.12
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    • pp.1737-1741
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    • 2014
  • The railway ECB(Eddy Current Brake) is used for high speed vehicle of railway like as TGV, ICE, JR-500 because it has stable braking force at high speed. But it is not effective at low speed and it is difficult to save energy due to the excitation of electro-magnet. Although ECB with permanent magnet is used for roller-coaster, it can not control the braking force without clutch. In this paper, the shield moving ECB with PM is proposed for application of railway vehicle. The angle of shield can be changed for various braking force. It changes the flux amount from PM, then the braking force will be reduced. The brake of 800W is simulated by using the software, "Ansoft Maxwell". The characteristics of braking will be shown by the shapes of magnet, disk and various speeds.

Casting Technology of an Aluminum Alloy Composite Brake Disc (알루미늄 복합재 제동디스크 주조 기술 개발)

  • Goo, Byeong-Choon;Kim, Myung-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.971-974
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    • 2011
  • Aluminum matrix composites reinforced with SiC particles(AMC) are one of the candidate materials for the weight reduction of rolling stock brake discs. It is known that weight reduction of about 40% is possible when they replace conventional cast iron brake discs. But casting is not easy because of bad wettability of SiC with Al alloy. We developed two AMC brake discs with SiC volume fraction of 20% by a new casting method. It was found the developed method produced brake discs of good quality.

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A study on the development of a Fe-based organic Drake lining with sponge structure for rolling stock of 150km/h train (150km/h급 비석면 스폰지형 철계 브레이크 라이닝 개발 연구)

  • 최경진;이동형;고광범;권영필
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.219-225
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    • 2000
  • This study is to develop a Fe-based disc brake lining with sponge structure for rolling stock of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coefficient. The developing brake lining would be to presumption of saving 300 million won during one year

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