• 제목/요약/키워드: Rail profile

검색결과 93건 처리시간 0.029초

Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Bearing Tables

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Husang
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권2호
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    • pp.60-67
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    • 2004
  • For improving the motion accuracy of hydrostatic tables, a corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. The reverse analysis is performed firstly to estimate the rail profile from the measured linear and angular motion error, in the algorithm. For the next step, the corrective machining information is obtained based upon the estimated rail pronto. Finally, the motion errors on the correctively machined rail are analyzed by using the motion error analysis method. These processes are iterated until the analyzed motion errors are satisfactory within the target accuracy. In order to verify the validity of the algorithm theoretically, the motion errors calculated by the estimated rail after the corrective machining process, are compared with those by the true rail which is previously assumed as the initially measured value. The motion errors calculated using the estimated rail show good agreement with the assumed values, and it is shown that the algorithm is effective in acquiring the corrective machining information to improve the accuracy of hydrostatic tables.

모의주행성능시험기의 차륜/레일 접촉부 CREEP FORCE에 미치는 영향 인자에 대한 연구 (Research for a factor affecting creep force at Wheel/Rail contact surface of Roller Rig)

  • 전승우;구동회;김재철;황석렬
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.606-612
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    • 2008
  • Creep force is one of the only appeared at conventional train which used to be driven by metallic wheel and rail contact. Due to the elastic deformation of wheel/rail contact patch by the weights of wheel and all the components related to it, creep force generates and becomes to the decision factor of critical speed of bogie(or railway vehicle) which is the criteria of avoiding vehicle to be unstable. There are many kind of factors which affect generation of creep force at a wheel/rail contact surface such as viscosity of contact patch, velocity, wheel and rail geometric profile, mechanical properties of wheel and rail. This paper concentrates on a wheelset simple 2 DOF Equation of Motion being exerted. From the simple numerical analysis using linear solution about getting creep force some factors could find roughly. Among the factors geometric parameter could be the one of most important for this study. In the future we'll prolong the range of study to find out method of measuring creep force easily.

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차륜탈선 시험설비를 활용한 탈선 영향인자 분석 (Derailment Impact Factor Analysis Utilizing Wheel Derailment Test Facilities)

  • 함영삼
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.62-68
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    • 2011
  • This is a testing equipment system to analyze variation of creep force according to wheel-rail tread profile, running speed of vehicle, vertical and lateral force, wheel/rail contact point, attack angle and so on. In this paper, derailment occur in stages until the change of each parameter, while reproducing the actual situation was derailed. Thus, to derail what is the most influencing factors were analyzed.

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듀얼 레일 형상에 적합한 철도차량의 차륜 형상 설계 (Design of Railway Vehicle Wheel Profile Suitable for Dual-rail Profile)

  • 변성광;이동형;최하영
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.30-37
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    • 2017
  • When a wheel profile of a train-tram is designed, both train and tram tracks should be considered. This study designed a wheel profile that enables high-speed driving(200km/h) on the train track and low speed driving on the tram track with multiple sharp curves. The study used the approximation optimization method to reduce cost and time, used the sequential quadratic programming method as the optimized algorithm, and the central composite design and response surface method as an approximate model. The optimized wheel shape based on this approximation optimization method reduced wear of the initial wheel showed a better performance in terms of derailment and lateral force.

카메라 모델과 투시 변환에 의한 레일 마모도 측정 시스템 개발 (Development of the Railway Abrasion Measurement System using Camera Model and Perspective Transformation)

  • 안성혁;강동은;문형득;박소연;김만철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1069-1077
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    • 2008
  • 레이저와 카메라를 이용한 레일 마모도 측정 시스템은 정확한 마모도 측정을 위하여 레일에 조사된 레이저의 영역을 왜곡 없이 획득하고 이를 레일 단면과 정밀하게 일치시키는 과정이 매우 중요하다. 그러나 기존의 레일 마모도 측정 시스템은 빗물 등의 레일 위에 이물질이 있을 경우와 온도와 같은 측정 환경에 민감하게 반응하는 레이저의 특성으로 인하여 오차가 발생할 수 있으며 특히 외부에서 유입되는 태양광, 등과 같이 레일에 조사된 레이저와 같은 파장을 가지는 빛의 간섭에 의하여 레일에 조사된 레이저 영역 추출에 한계를 가진다. 또한, 2차원 상의 좌표 값으로 표현되는 추출된 레이저 영역을 레일단면에 맵핑시키는 과정에서 발생하는 기하학적 왜곡과 변형으로 측정 정밀도에 대한 한계가 발생하는 문제점을 가지고 있다. 본 논문에서는 레일 마모도 측정을 위하여 카메라로부터 입력되는 1메가급 해상도의 영상을 초당 480 프레임의 속도로 실시간 처리할 수 있는 DSP와 FPGA가 탑재된 고성능 영상처리보드를 개발하고 이를 기반으로 각 프레임에 대한 2D 영상 데이터를 3차원 상의 데이터로 맵핑함으로써 정밀한 레일 마모도 측정 방법을 제안하고자 한다. 획득한 영상으로부터 레일에 조사된 레이저의 영역을 정확하게 추출하기 위하여 웨이브렛 기반의 영상 알고리즘을 적용하고 2차원 상의 좌표값으로 표현된 레이저 영역을 카메라 모델과 투시 변환을 이용하여 레일의 단면에 정확하게 위치시킴으로서 ${\pm}0.5mm$ 이하의 오차범위를 가지는 고정밀 레일 마모도 측정 시스템을 개발하였다.

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등가답면구배를 목적함수로 하는 차륜답면형상 설계기법 (Design Method of Railway Wheel Profile with Objective Function of Eqivalent Conicity)

  • 허현무;유원희;박준혁;김민수
    • 한국정밀공학회지
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    • 제27권8호
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    • pp.13-19
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    • 2010
  • A design method of railway wheel profile with objective function of equivalent conicity considering wheel dimension constraint, two points contact problem between wheel and rail was proposed. New design method shows good results. New wheel profile generated from optimization process shows better dynamic performance compared with initial profile as the purpose of wheel profile design. And to verify the design method with testing the stability of new wheel profile, we conducted a critical speed test for new wheel profile using scale model applied scaling method of railway vehicle dynamics. The result of critical speed test show good agreement with that of numerical analysis. From the above results, it is seen that the design method with objective function of equivalent conicity is feasible and it could be applied to design new wheel profile efficiently.

LCC분석을 통한 궤도도상구조의 적정 유지관리수준 선정에 관한 연구 (A Study on Proper Maintenance Level Selection of Track Ballast Structures Using LCC Analysis)

  • 안국;이호열;추장식;박미연;임종권
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.232-237
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    • 2008
  • Several research institutes including KISTEC and KRRI etc., recently, have studied maintenance activities and performance, in order to determine proper maintenance level and maintenance cost of rail tracks. But it may extremely difficult to make a decision in maintenance matters of concrete track and ballast containing other sub-components. For these reasons, this study investigate variables related to current maintenance, essential maintenance, and preventive maintenance. It is intended to suggest estimation method of proper maintenance cost maximizing rail track performance. It is stated that proposed approach may be very useful to make a decision of proper maintenance level. Typical section of rail track is applied for calculation of life cycle cost according to each maintenance strategy. A proper profile for maintenance is determined minimum life cycle

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레일용접부 요철과 궤도틀림 상관관계 분석 (Analysis of Relationship between the Irregularities of Rail Weld Surface and Track Irregularities)

  • 우병구;김용혁;윤운산;김관형;이성욱
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.539-545
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    • 2009
  • KTX trains which began passenger service between Seoul and Busan in April 2004 have gained very high evaluation for their safe operation. Track is one of the most important means to keep KTX safety, it has not been a fail of safe structure. The track failure during operation may lead to a severe accident. So, it is to be verified the confidence of track maintenance management on the high speed line. This paper would like to find a track deformation trend through a comparative analysis on actual measurement data at these times. It discusses the effect of cyclic dynamic load at welding part. KTX dynamic impact load was measured in accordance with a rail surface irregularity and analyzed some track irregularities according to the condition of rail profile at welding part in the Gyeongbu high speed line.

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유압식 버퍼스톱의 제동 특성에 관한 연구 (A study on the braking characteristics of a hydraulic buffer stop)

  • 최정흠;박제승;홍석호;한동철
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.473-478
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    • 2003
  • The hydraulic buffer stop placed on the end of the railway brakes the train could not reduce the velocity sufficiently because of the braking system troubles or driver's mistakes. The hydraulic buffer stop is composed of 2 operating parts; hydraulic buffers and rail clamps. Hydraulic buffers brake trains non-destructively in low speed, otherwise rail clamps begin to work in higher speed. In this paper, The braking process of the hydraulic buffer stop is investigated by numerical methods. The hydraulic buffer is numerically analyzed and designed to absorb the kinematic energy of the train below 3.2km/h speed. The hydraulic buffer stop crushed by the train with 5km/h speed is analyzed by FEM package-PAM CRASH in order to obtain the stress profile in rail clamps and buffer stop frame.

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분산형 고속전철의 34자유도 동역학적 모델링을 통한 철도차량의 동적 특성 해석 (Dynamic Analysis of Railway Vehicle Using Mathematical Modeling of High-Speed EMU)

  • 이래민;이필호;이상원;구자춘;최연선
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.1426-1434
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    • 2008
  • This paper addresses the numerical study on the dynamics of the High-speed EMU to enhance the ride quality. The 17 and 34 degrees-of-freedom (DOF) dynamic models for a single railway vehicle are proposed, and its vibrational characteristics according to the nonuniform rail profile are analyzed via Matlab. The validity of the proposed 34-DOF model are verified by comparing its dynamic characteristics and those from ADAMS/Rail. In addition, the critical dynamic parameters are identified by the parametric analysis, and rough design variables to reduce the vibration level of the railway vehicle are proposed. Finally, the frequency analysis - FFT - are conducted to extract the resonant frequencies, which have a significant influence on the determination of the critical speed of the railway vehicle. It is demonstrated that the results from the Matlab-based numerical analysis of the 34-DOF dynamic model are similar to those from ADAMS/Rail.

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