• Title/Summary/Keyword: Radial Depth

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Effect of Material Removal per Tooth on the Axial Shape of Prismatically Milled Parts (공구날당 소재제거량이 각주형상 밀링가공물의 축방향 형상에 미치는 영향)

  • Kim Kwang Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.17-22
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    • 2004
  • A study for investigating the effects of the cutting conditions (radial depth of cut feed per tooth) and the number of tooth on the side wall of prismatically milled workpiece is described. This study is available not only for understanding the geometrical characteristics of the end milled side wall but also for finding the optimal cutting conditions. In this work, the side wall geometry was characterized by the straightness and the location of maximum peak point. Through this study, it was revealed that the geometrical characteristics of the end milled side wall are strongly related to the material removal per tooth and the number of tooth.

A Study on Transition of Dimension Error and Surface Precision in High Speed Machining of Al-alloy (Al 합금의 고속가공에서 치수오차와 표면정도 추이고찰)

  • 정문섭
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.96-102
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    • 2000
  • High speed machining aims to raise the productivity and efficiency by making more precise and higher value-added products than any other machining method by means of the high speediness of spindle and feed drive system. The purpose of this study is to investigate the effects of the run-out of endmill on the dimension precision of workpiece and to obtain the fundamental data on high speed machining which is available by machining the side of Al-alloy with solid carbide endmills in high speed machining center and by measuring dimensions and surface roughness. From the results of experimentation following are obtained ; if spindle speed is ultra high in conditions that radial depth of cut and feed per tooth are very small highly precise and accurate products are to be made efficiently with high feed rate. and so we can raise productivity.

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Modeling Cutter Swept Angle at Cornering Cut

  • Chan, K.W.;Choy, H.S.
    • International Journal of CAD/CAM
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    • v.3 no.1_2
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    • pp.1-12
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    • 2003
  • When milling concave corners, cutter load increases momentarily and fluctuates severely due to concentration and uneven distribution of material stock. This abrupt change of cutter load produces undesirable machining results such as wavy machined surface and cutter breakage. An important factor for studying cutter load in 2.5D pocket milling is the instantaneous Radial Depth of Cut (RDC). However, previous work on RDC under different corner-cutting conditions is lacking. In this different corner shapes. In our work, we express RDC mathematically in terms of the instantaneous cutter engage angle which is defined as Cutter Swept Angle (CSA). An analytical approach for modeling CSA is explained. Finally, examples are shown to demonstrate that the proposed CSA modeling method can give an accurate prediction of cutter load pattern at cornering cut.

A Study on the Cutter Runout In-Process Compensation Using Repetitive Loaming Control (반복학습제어를 이용한 커터 런아웃 보상에 관한 연구)

  • Hwang, Joon;Chung, Eui-Sik;Hwang, Duk-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.137-143
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    • 2002
  • This paper presents the In-process compensation to control cutter runout and improve the machined surface quality. Cutter runout compensation system consists of the micro-positioning servo system with piezoelectric actuator which is embeded in the sliding table to manipulate radial depth of cut in real-time. Cutting force feedback control was proposed in the angle domain based upon repetitive learning control strategy to eliminate chip load variation in end milling process. Micro-positioning control due to adaptive actuation force response improves the machined surface quality by compensation runout effect induced cutting force variation. This result will provide lots of information to build-up the preciswion machining technology.

The design of high-capacity BLDC motor with maximum torque in low speed (저속영역에서 최대 토크 발생이 가능한 대용량 BLDC 모터의 설계)

  • Cho S.H.;Kim C.U.;Bin J.G.;Cho S.E.;Choi C.
    • Proceedings of the KIPE Conference
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    • 2003.07b
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    • pp.824-827
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    • 2003
  • Recently, Development of Rare Earth Permanent magnet with the high remanence, high coercivity allow the design of brushless motors with very high efficiency over a wide speed range. Cogging torque is produced in a permanent magnet by magnetic attraction between the rotor mounted permanent magnet and the stator teeth. It is an undesired effect that contributes to the machines output ripple, vibration, and noise. This cogging torque can be reduced by variation of magnet arc length, airgap length, magnet thickness, shifting the magnetic pole and varying the radial shoe depth and etc. In this paper, Some airgap length and magnet arc that reduce cogging torque are found by FEM(Finite element method). The SPM type of high-capacity BLDC motor is optimized as a sample model.

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EFFECTIVENESS ANALYSIS OF GROUND IMPROVEMENT TREATED BY DYNAMIC CONSOLIDATION (동압밀공법을 이용한 지반개량 사례연구)

  • 양정수;손준익
    • Proceedings of the Korean Geotechical Society Conference
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    • 1992.10a
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    • pp.137-144
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    • 1992
  • This paper reports a case study of dynamic consolidation. The objective of the study is to evaluate the effectiveness of ground improvement at the site for Hyundai Petrochemical Compound constructed at Daesan-Myeon, Seosan-Gun in the western shores of Korea. The site ground was prepared by filling on the existing soft marine deposit which consists of a loose granular soil layer and a medium stiff clay layer. For the stabilization of site ground, the compaction was executed in three different procedures with same pounder weigh, drop height and imprint spacing. The post investigation showed that the object was successfully achieved indicating a significant increase of bearing capacity of the treated ground. In this study the effectiveness of dynamic consolidation is evluated for various factors the applied energy, temping sequences, the radial distance from the imprint location and the depth of bed rock.

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A Study of Surface Roughness Prediction using Spindle Displacement (주축변위를 이용한 표면품위 예측에 관한 연구)

  • Chang H.K.;Jang D.Y.;Han D.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.15-16
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    • 2006
  • In-process surface roughness prediction is studied in this research. To implement in-process prediction, spindle displacement is introduced. Machined surface's roughness is assumed to be expressed in terms of spindle displacement. In-process measurement of spindle displacement is conducted using CCDS (cylindrical capacitive displacement sensor). Two prediction models are developed. One is simple linear model between measured surface roughness and values by spindle displacement. The other is multiple regression model including machining parameters like spindle speed, fee rate and radial depth of cut. Relation between machined surface roughness and roughness by spindle displacement are verified.

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In-Process Cutter Runout Compensation Using Repetitive Learning Control

  • Joon Hwang;Chung, Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.13-18
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    • 2003
  • This paper presents the in-process compensation to control cutter ronout and to improve the machined surface quality. Cutter ronout compensation system consists of the micro-positioning servo system with piezoelectric actuator which is embeded in the sliding table to manipulate radial depth of cut in real-time. Cutting force feedback control was proposed in the angle domain based upon repetitive learning control strategy to eliminate chip load variation in end milling process. Micro-positioning control due to adaptive actuation force response improves the machined surface quality by cutter ronout compensation.

A Study on the Structure of the Dust Cloud Around ${\lambda}$-Orionis

  • Lee, Duk-Hang;Seon, Kwang-Il
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.1
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    • pp.60.2-60.2
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    • 2014
  • The dust cloud around ${\lambda}$-Orionis is seen to be circular symmetric with the large angular extent (${\sim}8^{\circ}$). However, whether the three dimensional structure of the cloud is shell or torus ring is not yet fully resolved. We studied the structure of the dust cloud using a three-dimensional Monte-Carlo simulation code, MoCafe (Monte Carlo radiative transfer). The dust density structure of the cloud was inferred based on the star-count method. We assumed that the cloud is a spherical shell or a torus ring and calculated the radial profiles of scattered light originating from a central OB association. Comparison of the results with the S2/68 ultraviolet observations indicates that the cloud is a spherical shell. We also compared the Av map around ${\lambda}$-Orionis with the optical depth obtained based on the star-count.

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Analysis of specific grinding energy using average grain model (평균입자모델을 이용한 비연삭에너지 해석)

  • Lee Young Moon;Choi Won Sik;Chang Sung Il;Bae Dae Won;Son Jeong Woo;Lee Hyun Goo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.4
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    • pp.61-68
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    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated with changing grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And there is no significant difference between the specific grinding energies of the existing and the proposed model.