• Title/Summary/Keyword: Rack warehouse

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A Study for Efficiency of Storing Method and Vehicle Operation in Bonded Warehous at Airport (항공화물 보세창고의 화물 저장법과 이송 장비 운영의 효율성 개선)

  • Song, Kwon-Seop;Lee, Hu-Un;Chae, Jun-Jae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.44-51
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    • 2009
  • A bonded warehouse is the warehouse located in bonded area. It functions not only as a general warehouse but also as a place for managing the work related to import and export bonded goods. As a general warehouse, it uses the rack system to store the goods and the folk lift truck to move the unitized goods. The operation of the storing system closely related to the efficiency of space uses in a warehouse and vehicle working. Thus, vehicle performance measured in distance units in the ware-house could be used as one of the key performance measure in warehouse system. This paper focuses on the operation efficiency of the bonded warehouse which uses rack system for the storing and the folk lift truck for moving goods. The method of load allocation for balancing the rack uses and vehicle operation for maximizing efficiency are the specific concerns in this paper. The simulation study is conducted to find a policy for efficient vehicle operation based on balanced rack utilization, and the favorable result for the system operation would lead the usable proposal in vehicle operation.

Warehouse Design with Discrete Characteristic of Rack (Rack의 이산적 특성을 고려한 창고설계)

  • 김성태
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.183-191
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    • 1995
  • When designing a warehouse, one has to recognize that the number of racks in a warehouse takes on only integer value in reality. The existing solution procedures based on noninteger values may result in poor outcomes for the design of a warehouse. This paper deals with the determination of the optimal integer for the number of racks that minimize the total material handling cost associated with the warehouse. An optimum search procedure is proposed here and a number of numerical examples are used to evaluate the efficiency of the proposed procedure.

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An Experimental Study on the Application of Horizontal Barrier and In-Rack Sprinklers to Prevent Vertical Spread of Rack-type Warehouse Fires (랙크식 창고 화재의 수직 확산 방지를 위한 수평차단막과 In-Rack 스프링클러 적용에 관한 실험연구)

  • Park, Moon-Woo;Hong, Sung-Ho;Choi, Ki-Ok;Choi, Don-Mook;Kim, Soo-Jin
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.15-21
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    • 2019
  • A rack-type warehouse has the advantage of storing a large amount in a small area by loading goods vertically. But in terms of fire risk, the fire load is very high, which can cause massive damage in the event of a fire. In the United States, research has been actively conducted to minimize the spread of vertical fires, and relevant standards have been established and operated. In Korea, research and related standards are insufficient to prevent the vertical spread of rack-type warehouse fires. In this study, an experimental study was conducted to prevent the vertical spread of a rack-type warehouse fire using a horizontal barrier and in-rack sprinklers. As a result of the test, the horizontal barrier considering the continuous flame prevented the vertical spread of the flame for a certain time. However, the horizontal barrier with continuous flame did not show the effect of preventing continuous flame. The combination of the horizontal barrier and the in-rack sprinkler prevented the vertical spread of fire effectively. In addition, the heat collecting effect through the horizontal barrier was shown and helped the early operation of the in-rack sprinklers.

Position Control of AS/RS Stacker Crane By Using Cain-Scheduled Control Method in Automated High Rack Warehouse System

  • Kim, Hwan-Seong;You, Sam-Sang;Shigeyasu Kawaji
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.198-201
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    • 1999
  • An automated storage and retrieval machinery for high rack warehouse systems is developed in order to stack the various kinds of productions. However, according to increase in the rack height, the long lead time should be taken. In stacker crane systems, the variations of the lifting height and the load generate the vibration of lifting machine, and it makes a Position control to be difficult Therefore, the reduction of vibration will be important factor for saving the lead time and the damage of Productions. This paper deals with a position control of stacker crane in automated high rack warehouse system by using a gain-scheduled control algorithm via a LMI method, where the variations of elastic coefficient of the stacker crane's post are considered.

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Application of Horizontal Barrier on a Rack to Reduce Fire Spread (화재확산 저감을 위한 랙크 내 수평차단막 적용에 관한 연구)

  • Yeo, In-Hwan;Cho, Gyu-Hwan
    • Fire Science and Engineering
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    • v.31 no.4
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    • pp.71-79
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    • 2017
  • A rack warehouse with a vertically loading type and high loading density has severe risks and damage during its fire. In this regard, US and Japan strive to minimize the fire spread by applying in-rack sprinkler, horizontal barriers, etc. corresponding to their own rack warehouse but there is no study and policy in Korea. Therefore, a model scale fire test was carried out targeting the standard rack incorporating the national rack warehouse in order to check fire characteristics in ignition points and installation distances of horizontal barriers in this study. As a result of the test, vertical fire spread of about 30% was inhibited by narrowing its installation distance from 2-layer to 1-layer in an ignition condition of the flue space. In addition, as a result of the measurement of the temperature in the upper and lower parts of the horizontal barrier, the temperature distribution showed about 2~4 higher in a condition with an installation of the barrier than that in the condition without the barrier. Consequently, it is likely that the horizontal barrier will help the initial operation of in-rack sprinkler.

A Study on the Reliability of Storage/Retrieval for Warehouse Layout Based on Shuttle Rack System (셔틀랙 기반 물류센터의 레이아웃별 반출입 신뢰성에 관한 연구)

  • Seung-Pil Lee;Hyeon-Soo Shin;Hwan-Seong Kim
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2021.11a
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    • pp.101-103
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    • 2021
  • With the rapid increase in the quantity of goods transported worldwide, companies are now started to show great interest in unmanned automated warehouses along with related research and development due to the increase of warehouse efficiency and reduction warehouse manpower. In a number of small warehouses, shuttle rack-based layouts that can handle inventory flow flexibly. However, the shuttle rack-based logistics center does not operate in case of emergency situations (faults, power outages, etc.), which seriously affects the efficiency and inventory management of the entire logistics center. Accordingly, in shuttle rack-based logistics center, we have classified various shuttle passages and RTV passages by layout and have analyzed its characteristics and types, along with derived reliability for each layout. The loading rate was also derived differently according to the number of passages, and have compared and analyzed reliability and loading rate for each layout.

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An Experimental Study on the Optimum Installation of Fire Detector for Early Stage Fire Detecting in Rack-Type Warehouses (랙크식 물류창고 조기 화재감지를 위한 최적 화재감지기 설치방법에 관한 실험연구)

  • Choi, Ki Ok;Kim, Dong Suck;Hong, Sung Ho
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.38-45
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    • 2017
  • This paper is an experimental study to find an optimal detection method for detecting fire early in a rack-type warehouse stored with goods. In this study, we constructed rack-type structure with the fourth floor of 13.5 m high and conducted fire experiments which were to measure flow of heat/smoke in rack-type structure and response time of fire detectors. The detectors used at experiments were fixed temperature type detectors, rate of rise detectors, photoelectric smoke detectors, air sampling smoke detectors and flame detectors. The used ignition sources are n-heptane fire for response of heat detection and cotton fire for response of smoke detection. The fixed temperature type detectors, rate of rise detectors and photoelectric detectors were installed to every rack level respectively. The results show that the rate of rise detector should be installed every 2 levels and photoelectric smoke detector should be installed every 4 levels for the early stage fire detection. Air sampling smoke detectors can detect fire early in response to control of sensitivity, but there is a problem in false alarm. The fixed temperature detector is not suitable for early stage fire detection in warehouse and flame detector not worked if flame is not visible, so it need to install combination with other detector.

A Improvement Plan for Fire Fighting Activity of Rack- Type Warehouse Based on Case Study and Field Interview (사례분석과 현장인터뷰를 통한 적층형 대형창고 소방활동 개선방안 연구)

  • Kim, Woon Hyung;Seo, Dong Hun;Ham, Eun Gu
    • Journal of the Society of Disaster Information
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    • v.15 no.1
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    • pp.67-75
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    • 2019
  • Purpose: The purpose of this study is to suggest a systematic improvement plan for strengthening fire fighting ability of domestic rack- type warehouse buildings. Method: A fire case of small warehouse with sandwich panel structure and four design review of large warehouse with fire endurance structure were analyzed. Also, interviewed a group of 11 fire fighters who had 20 years field experience. Results: A provision of mobile equipment for initial fire fighting, accessibility of more than three sides, installation of internal entrance windows, proper placement of outdoor fire fighting equipment, image processing of fire site informations, and provide more incentives on the field commander are main factors of improvement plan. Conclusion: Effective standard operation procedures (SOP) and safety standards should be established and applied for each stage of the dispatch and on-site response considering the fire characteristics and risk factors of each warehouse by scale.

A Field Survey of Rack-Type Warehouse for Commodity Classification System in Korea (국내 랙크식 창고 수용물품 등급분류를 위한 현장조사)

  • Kim, Woon-Hyung;Lee, Young-Jae
    • Fire Science and Engineering
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    • v.30 no.2
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    • pp.98-105
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    • 2016
  • A fire risk assessment in rack-type warehouse is typically determined based on the following factors: 1. flammability and fire loads for storage of goods, packing materials, and pallet, 2. a ceiling height of warehouse indoor spaces, and 3. height, arrangement, and spacing for storage racks. For appropriately extinguishing and protecting the fire in warehouses, therefore, it is necessary to classify combustibles considering the previously mentioned factors and to develop design Standards for sprinkler system. As the first step to apply automatic sprinkler system to domestic warehouses, this study investigated characteristics for commodity distribution and warehouse configuration using 28 warehouses in five distribution complexes located in Gyeonggi-do, South Korea. In addition, this study analyzed Standards for commodity distribution adopted in USA, Europe, and Japan. Using the field survey analysis, this study was aimed to provide baseline data to prepare for Commodity Classification Standard for warehouses in South Korea.

Evaluation on Fire Spread Speed of Standard Rack in Korea for Performance based Fire Extinguishing System (성능위주 소화설비 적용을 위한 표준랙크의 화재확산속도 평가)

  • Cho, Gyu-Hwan;Yeo, In-Hwan
    • Fire Science and Engineering
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    • v.30 no.6
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    • pp.84-91
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    • 2016
  • In case of fire, vertically and intensively loaded rack warehouses are faced with a severe status due to the rapid increase in fires. In this regard, there have been trials to prevent fires from spreading by applying fire extinguishing systems, such as ESFR and In-Rack Sprinklers, vertical and horizontal barriers, etc.; however, it is difficult to calculate and design proper fire extinguishing systems caused by various composition conditions, such as the size and loading density of the rack, types of loading commodities, etc. Therefore, in this study, a standard rack was manufactured, incorporating a rack warehouse in Korea by site investigations, surveys, etc. In addition, a full scale fire test was executed to check the fire characteristics depending on the conditions of the ignition points. As a result, the extracted fire spread speed is expected to be utilized as a reference for performance comparisons of the fire extinguishing systems to be developed and applied in the future.