• Title/Summary/Keyword: R2R Printing

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A Study on the Ink Transfer Using the Roughness and Substrate Energy of Substrate in Roll to Roll Printing Systems (롤투롤 인쇄 시스템에서의 기판 소재의 거칠기와 표면에너지를 이용한 잉크 전이에 대한 연구)

  • Shin, Kee-Hyun;Kim, Ho-Joon
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.103-109
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    • 2010
  • An ink transfer is modeled and experimentally verified using roll-to-roll electric direct gravure printing process. The ink transfer model based on the physical mechanism for the maximum ink transfer rate is proposed, and experimented by the electric printing machine in FDRC for the relations of the maximum ink transfer rates to the printing pressure, the operating speed, the operating tension, the surface roughness of substrates, and the contact angle between substrate and silver ink. The free ink split coefficient and immobilized ink under the maximum ink transfer rate are calculated by the physical parameter in a printing process and contact angle between substrates and ink. Numerical simulations and experimental studies were carried out to verify performances of the proposed ink transfer model. Results showed that the proposed ink transfer model was effective for the prediction of the amount of transferred ink to the substrate in a direct gravure printing systems.

Fabrication Method of OPV using ESD Spray Coating (ESD 스프레이를 이용한 OPV 제작 기법)

  • Kim, Jungsu;Jo, Jeongdai;Kim, Dongsoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.84.2-84.2
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    • 2010
  • PEMS (printed electro-mechanical system) is fabricated by means of various printing technologies. Passive and active components in 2D or 3D such as conducting lines, resistors, capacitors, inductors and TFT, which are printed with functional materials, can be classified in this category. And the issue of PEMS is applied to a R2R process in the manufacturing process. In many electro-devices, the vacuum process is used as the manufacturing process. However, the vacuum process has a problem: it is difficult to apply toa continuous process as a R2R printing process. In this paper, we propose an ESD (electro static deposition) printing process has been used to apply an organic solar cell of thin film forming. ESD is a method of liquid atomization by electrical forces, anelectrostatic atomizer sprays micro-drops from the solution injected into the capillary, with electrostatic force generated by electric potential of about tens of kV. ESD method is usable in the thin film coating process of organic materials and continuous process as a R2R manufacturing process. Therefore, we experiment the thin films forming of PEDOT:PSS layer and Active layer which consist of the P3HT:PCBM. The result of experiment, organic solar cell using ESD thin film coated method is occurred efficiency of about 1.4%. Also, the case of only used to ESD method in the active layer coating is occurred efficiency of about 1.86% as the applying a spin coating in the PEDOT:PSS layer. We can expect that ESD method is possible for continuous process to manufacture in the organic solar cell or OLED device.

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Production of 3D Printer Filament Using Exfoliated Graphene and Recycled PP Composite and Their Application to 3D Printing (재활용 PP와 박리 그래핀을 이용한 3D 프린터용 원사의 제조 및 3D 프린터를 이용한 성형)

  • Lee, Jaeyu;Lee, Jea Uk;Lee, Kyung Jin
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.157-162
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    • 2021
  • In this study, 3D printing filaments using recycled polypropylene (rPP) were produced by a single screw extruder. Graphene composite filament was also prepared using electrochemically exfoliated graphene (EEG) as a composite filler by adding 10, and 20 wt% of EEG to rPP. The graphene and rPP were successfully dispersed with great homogeneity, so that 3D filaments were uniformly produced, and their thermal properties increased as the graphene content increased. The mechanical property was also improved when EEG was 10 wt% but decreased when EEG was 20 wt% compared to that of rPP. 3D structures were successfully manufactured using prepared 3D filaments by a conventional 3D printer, and great advantages can be expected in terms of environmental and economical perspective by adopting plastic waste.

Alternative Sintering Technology of Printed Nanoparticles for Roll-to-Roll Process (롤투롤 인쇄공정 적용을 위한 차세대 나노입자 소결 기술)

  • Lee, Eun Kyung;Eun, Kyoungtae;Ahn, Young Seok;Kim, Yong Taek;Chon, Min-Woo;Choa, Sung-Hoon
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.4
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    • pp.15-24
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    • 2014
  • Recently, a variety of printing technologies, including ink jet, gravure, and roll-to-roll (R2R) printing, has generated intensive interest in the application of flexible and wearable electronic devices. However, the actual use of printing technique is much limited because the sintering process of the printed nanoparticle inks remains as a huge practical drawback. In the fabrication of the conductive metal film, a post-sintering process is required to achieve high conductivity of the printed film. The conventional thermal sintering takes considerable sintering times, and requires high temperatures. For application to flexible devices, the sintering temperature should be as low as possible to minimize the damage of polymer substrate. Several alternative sintering methods were suggested, such as laser, halogen lamp, infrared, plasma, ohmic, microwave, and etc. Eventually, the new sintering technique should be applicable to large area, R2R, and polymer substrate as well as low cost. This article reviews progress in recent technologies for several sintering methods. The advantages and disadvantages of each technology will be reviewed. Several issues for the application in R2R process are discussed.

Properties of YIG Thick Films Prepared by Screen-Printing (스크린 프린트법에 의해 제조된 YIG계 후막의 특성)

  • 이태경;남중희;오재희;이재춘;최승철
    • Journal of the Korean Ceramic Society
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    • v.37 no.10
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    • pp.1001-1007
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    • 2000
  • 스크린 프린트법으로 MMIC(Monolithic Microwave Integrated Circuit)용 YIG 후막을 제조하였고, YIG의 조성과 프린트 조건의 변화가 다결정 $Y_{3-x}$C $a_{x}$ F $e_{5-x}$Z $r_{x}$ $O_{12}$ (x=0~0.3) 후막의 미세구조 및 자기적 특성에 미치는 영향을 고찰하였다. $Ca^{2+}$와 Z $r^{4+}$ 의 치환 첨가량이 0.2인 $Y_{2.8}$ C $a_{0.2}$F $e_{4.8}$ Z $r_{0.2}$ $O_{12}$ 조성의 paste로 제조된 YIG 후막의 경우, 포화 자화값이 최대를 나타내었으며, 강자성 공명 흡수선 폭은 최소를 나타내었다. 또한, YIG 후막의 두께 및 소결 유지시간 등의 제조조건을 제어함에 따라 치밀화 및 자기 특성이 향상됨을 확인할 수 있었다.다.다.

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New Techniques for Fabrication of Flexible Plastic LCD's

  • West, John.L.;Novotny, Grea R.;Fisch, Michael R.;Heinman, David
    • Journal of Information Display
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    • v.2 no.4
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    • pp.15-18
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    • 2001
  • We report simple techniques to manufacture low-powered, high-resolution, reflective cholesteric displays using flexible plastic substrates. We use wax transfer printing to replace photo-lithography and incorporate polymer walls to increase the mechanical strength and lifetime of the displays. These printing methods can easily be adapted to roll-to-roll production.

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Thermodynamic Behaviors of Carbonate Linking Group in Monomer and Dimer Liquid Crystals (단체량 및 이량체액정에서 나타나는 Carbonate 결합기의 열역학적거동)

  • 남수용
    • Journal of the Korean Graphic Arts Communication Society
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    • v.13 no.1
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    • pp.13-24
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    • 1995
  • The color filter os made in four methods ; dyeing, printing electrodisposition and pigment dispersed method. Among technologies for color filter manufacture, pigment-dispersed and hybrid method are dominant over all others in commercial manufacture of large scale, fine resolution color filter for liquid crystal display. In this paper to investigate the possibility of the color filter manufacture for LCD by screen printing method, we synthesyzed PVA/sbQ screen emulation for high resolution, estimated image of printed fine pattern and manufactured color filter by screen printing. Results of the study are as follow and found the screen printing method os useful and valid from it. 1. Fine pattern is formed due to photocyclodomerization of -C=C- bond at 342nm, on the other hand unexposured parts are removed in water. 2. sharpness and resolution of fine pattern is improved at mesh streching angle 22.5 and 45 than 0 degree. It is expected due to resistance between inks and mesh streching angles. 3. Spectral characteristics of sample inks were R(640nm), G(535nm), B(470nm), transmittance were R(92%), G(79%), B(70%) and chromaticity coordinate values were R(0.62,0.33), G(0.32,0.59), B(0.14,0.17)

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Performance Analysis of an Industrial Inkjet Printing Head Using the 1D Lumped Model

  • Sim, Won-Chul;Park, Sung-Jun;Joung, Jae-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.50-53
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    • 2008
  • A design approach using a one-dimensional (1D) lumped model was studied and applied to an industrial inkjet printing head design for micro patterning on printed circuit boards. For an accurate analysis, a three-dimensional piezoelectric-driven actuator model was analyzed and its jetting characteristics were applied to 1Danalysis model. The performance of the 1D lumped model was verified by comparing measured and simulated results. The developed 1D model helped to optimize the design and configuration of the inkjet head and could be implemented in the design of multi-nozzle inkjet printing heads to improve the jetting frequency and minimize crosstalk.