• Title/Summary/Keyword: Quality inspection system

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Development of an Interactive Graphic-Aided Decision Su, pp.rt System for Designing Inspection Plans (검사시스템 설계를 위한 컴퓨터 그래픽에 근거한 대화형 의사결정 지원시스템의 개발)

  • 신완선;조원양
    • Journal of Korean Society for Quality Management
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    • v.25 no.4
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    • pp.168-184
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    • 1997
  • The primary objective of this paper is to develop an interactive computer graphic aided decision su, pp.rt system for the design of inspection plans for complex production systems. This research first develops a computer simulator, called Simulator for Inspection Systems(SIS), in order to represent the production system as a network model. The simulator elicits fundamental information about the system from the decision maker(DM) in an interactive manner. A decision su, pp.rt system is then proposed by combining SIS and Compromise Programming. The system simulates a set of possible inspection strategies implicitly, observes all the important measurements about the inspection system, and employs the compromise programming a, pp.oach to help the DM determine the best compromising allocation of inspection effort considering his/her preferences. Finally, the performance of the proposed system is evaluated using two test cases. The pros and cons of the system are also discussed.

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A Study on the development of Automated Optical Glass Inspection System (광학용 유리자동검사기 개발에 관한 연구)

  • 구마끼
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.82-87
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    • 1998
  • Laser printer, faximile and copy machine are a few examples of OA(office automation) system. In such a system, the reflecting mirror has been employed for transmitting a target image to optical device. Therefore, to develope a good quality of optical system, the quality control of optical mirror was required. In recent years, considerable efforts have been directed toward the development of automated optical glass inspection system because the inspection is eye-fatigue and monotonous job for humans to perform. In this paper, we propose a inspection system applying algorithm of image processing for detecting defects of optical glass such as pinhole, scratch. From the experiments, the proposed inspection system shows reliable results.

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A Case Study of Establishing a Quality Information System for a Small Sized Company (중소기업을 위한 품질정보시스템 구축 사례)

  • 최규필;박재홍;변재현;서기헌
    • Journal of Korean Society for Quality Management
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    • v.29 no.1
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    • pp.128-139
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    • 2001
  • For small sized companies in Korea, it is crucial to have a systematic way of collecting and storing quality data, and extracting relevant information when necessary. This paper Is concerned with developing a quality information system which is mainly focused on processing quality inspection data, converting the data into meaningful quality information, and illustrating a case study of a small sized company in Gyeongnam province. First, we review the current quality Inspection system and reorganize a quality system which is more efficient than the current one. Second, incoming material, process, and product inspection modules are developed. Finally, a statistical process control module is integrated to see the manufacturing process behavior over time.

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DEVELOPMENT OF A MACHINE VISION SYSTEM FOR AN AUTOMOBILE PLASTIC PART INSPECTION

  • ANDRES N.S.;MARIMUTHU R.P.;EOM Y.K.;JANG B.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1131-1135
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    • 2005
  • Since human is vulnerable to emotional, physical and environmental distractions, most human inspectors cannot sustain a consistent 8-hour inspection in a day specifically for small components like door locking levers. As an alternative for human inspection, presented in this study is the development of a machine vision inspection system (MVIS) purposely for door locking levers. Comprises the development is the structure of the MVIS components, designed to meet the demands, features and specifications of door locking lever manufacturing companies in increasing their production throughput upon keeping the quality assured. This computer-based MVIS is designed to perform quality measures of detecting missing portions and defects like burr on every door locking lever. NI Vision Builder software for Automatic Inspection (AI) is found to be the optimum solution in configuring the needed quality measures. The proposed software has measurement techniques such as edge detecting and pattern-matching which are capable of gauging, detecting missing portion and checking alignment. Furthermore, this study exemplifies the incorporation of the optimized NI Builder inspection environment to the pre-inspection and post-inspection subsystems.

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Development of Welding Quality Vision Inspection System for Sinking Seat (차량용 싱킹시트의 용접품질 비젼 검사 시스템 개발)

  • Yun, Sang-Hwan;Kim, Han-Jong;Moon, Sang-In;Kim, Sung-Gaun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1553-1558
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    • 2007
  • This paper presents a vision based autonomous inspection system for welding quality control of car sinking seat. In order to overcome the precision error that arises from a visible inspection by operator in the manufacturing process of a car sinking seat, this paper proposes the MVWQC (machine vision based welding quality control) system. This system consists of the CMOS camera and NI machine vision system. The image processing software for the system has been developed using the NI vision builder system. The geometry of welding bead, which is the welding quality criteria, is measured by using the captured image with median filter applied on it. Experiments have been performed to verify the proposed MVWQC of car sinking seat.

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The Allocation of Inspection Stations in Multi-Stage Production Systems with 0-1 Integer Programming (다단계 생산공정에서의 검사지점 할당 문제에 관한 연구)

  • Lee, Sung-Gi;Yun, Deok-Kyun
    • Journal of Korean Society for Quality Management
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    • v.24 no.1
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    • pp.20-31
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    • 1996
  • A pure zero-one integer program is formulated for determining where to assign the inspection stations in a multi-stage production system. The objective fuction is formulated to minimize the overall inspection costs. One of the major characteristics of this system is that an assigned inspection station is to inspect only the items produced in previous manufacturing stages. Each inspection station can be assigned to any possible inspection stage between two manufacturing stages. Error-free and screening inspection policy is assumed in this system and the defective items found in any inspection station will be reworked at once. The integer programming model presented in this paper has the advantages in the ease of modeling and modifiing as compared with the existing dymanamic programming methods. The solutions of the model can be easily obtained by the commercially available softwares like LINDO and GAMS.

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Development of Cell Guide Quality Management System for Container Ships (컨테이너 선박의 셀 가이드 정도 관리 시스템 개발)

  • Park, Bong-Rae;Kim, Hyun-Cheol
    • Journal of Ocean Engineering and Technology
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    • v.32 no.3
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    • pp.158-165
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    • 2018
  • Generally, container ships contain cargo holds with cell guides that serve to increase the container loading and unloading efficiency, minimize the space loss, and fix containers during the voyage. This paper describes a new quality management system for the cell guides of container ships (the so-called Trim Cell Guide system). The main functions of this system are the trimming of the point cloud obtained using a 3D scanner and an inspection simulation for cell guide quality. In other words, the raw point cloud of cell guides after construction is measured using a 3D scanner. Here, the raw point cloud contains a lot of noise and unnecessary information. Using the GUI interface supported by the system, the raw point cloud can be trimmed. The trimmed point cloud is used in a simulation for cell guide quality inspection. The RANSAC (Random Sample Consensus) algorithm is used for the transverse section representation of a cell guide at a certain height and applied for the calculation of the intervals between the cell guides and container. When the container hits the cell guides during the inspection simulation, the container is rotated horizontally and checked again for a possible collision. It focuses on a system that can be simulated with the same inspection process as in a shipyard. For a practicality review, we compared the precision data gained from an inspection simulation with the measured data. As a result, it was confirmed that these values were within approximately ${\pm}2mm$.

A Study of Leather Quality Inspection Using a Computer Vision (컴퓨터 비젼을 이용한 피혁 자동 등급 선별 시스템에 관한 연구)

  • 이명수;김명재;김광섭;길경석;권장우
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.399-403
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    • 2001
  • One of the most important factors for a leather quality inspection is its surface condition. So far, a leather quality level has been discriminated by human's eye inspection. But, these kinds of method needs a lot of labor time and cause decision mistakes from an optical illusion. It means leather quality inspection is very subjective and there is no consistency. In this study, we present computer vision based a leather quality inspection system using an Artificial intelligence. Suggested system can give standard spec for a leather quality and take human inspection duty place.

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Development of Progress Management System based on Quality Inspection Information - Case Study on Nuclear Power Plant Construction - (품질관리 정보를 기반으로 한 진척도 관리 시스템 개발 - 원자력발전소 건설공사 사례를 중심으로 -)

  • Kwahk, Kil-Jong;Kim, Jae-Jun
    • Korean Journal of Construction Engineering and Management
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    • v.12 no.1
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    • pp.73-84
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    • 2011
  • This study represents construction progress management model based on quality inspection process in addition to cost-schedule integration. Quality inspection process cycle, resource estimate as progress measurement parameter, hierarchical structure of schedule, and inspection lots linking quality inspection to resource estimate are addressed as four main information areas. The authors established several process models to give a structure and correlations among information elements on each of these areas. Applying the process models proposed, an information system was implemented and utilized for nuclear power plant construction. It reveals that the system achieves accurate and objective progress information in near real time with significantly reduced time and effort as well as administrative efficiencies from making quality inspection process online.

The Development of Surface Inspection System Using the Real-time Image Processing (실시간 영상처리를 이용한 표면흠검사기 개발)

  • 이종학;박창현;정진양
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.171-171
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    • 2000
  • We have developed m innovative surface inspection system for automated quality control for steel products in POSCO. We had ever installed the various kinds of surface inspection systems, such as a linear CCD and a laser typed surface inspection systems at cold rolled strips production lines. But, these systems cannot fulfill the sufficient detection and classification rate, and real time processing performance. In order to increase detection and classification rate, we have used the Dark, Bright and Transition Field illumination and area type CCD camera, and fur the real time image processing, parallel computing has been used. In this paper, we introduced the automatic surface inspection system and real time image processing technique using the Object Detection, Defect Detection, Classification algorithms and its performance obtained at the production line.

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