• Title/Summary/Keyword: Pyrotechnic Igniter

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Development of a gas generator igniter for a space launch vehicle (우주발사체 가스발생기용 점화기 개발)

  • Kwon, Mi-Ra;Lim, Jae-Hyock;Choi, Byeong-O;Lee, Jung-Bok;Hong, Moon-Geun;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.125-128
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    • 2010
  • A pyrotechnic igniter with a relatively simple configuration was developed to secure the stable and reliable ignition of the gas generator in space launch vehicles. It was designed not only to provide a sufficient heat flux for the propellant ignition but also to ensure a structural safety under the conditions of very high temperatures and pressures. The burning tests of the igniters have been performed to decide several design parameters, and consequently the performance tests have proved that the pyrotechnic igniter developed in this study meets the design requirements.

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Performance Analysis of Pyrotechnic Devices on the Reliability of Thermal Batteries (열전지의 신뢰성에 미치는 파이로테크닉 부품의 특성분석)

  • Cheong, Hae-Won;Kang, Sung-Ho;Kim, Kiyoul;Cho, Jang-Hyeon;Ryu, Byungtae;Baek, Seung-Su
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.1
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    • pp.116-123
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    • 2019
  • Thermal batteries are also called molten-salt batteries as the electrolyte is mainly composed of molten salt. The molten-salt electrolyte is a solid that does not conduct electricity at room temperature, but when it is melted by a pyrotechnic heat source, it becomes an excellent ionic conductor. Thermal batteries are a kind of pyrotechnic battery because they operate only when the solid electrolyte is melted by the heat energy provided by pyrotechnic materials. Pyrotechnic components used in a thermal battery include heat sources, fuse strips, and an igniter. The reliability of these pyrotechnic components critically affects the reliability and performance of the battery that must supply electricity stably to guided munitions even under extreme environmental conditions. Different igniter types offer different advantages: notch-type igniters offer improved ignition probability, whereas film-type igniters offer improved safety. The addition of metal oxides to the heat paper could improve the burn rate, and the ignition reliability could be greatly improved by using it with a flame igniter at the same time. Using a two-step reduction process, high-purity Fe particles in coral form can be safely obtained.

Devlopment of Smart Pyrotechnic Igniter (스마트 파이로테크닉스 점화장치 개발)

  • Lee, Yeung-Jo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.252-255
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    • 2007
  • Recently military industrial company, utilizing company funded R&D and goverment and industry contracts, has developed ACTS/DACS technology. This technology can be utilized to rapidly steer "smart" bullets, "smart" rounds, tactical missile, cruise missile and kill vehicles for both endo- and exoatmospheric applications. The ACTS/DACS typically consists of a Smart Bus Controller(SCB), a proprietary network firing bus, Smart Pyrotechnic Devices(SPD), rocket motors, and a structure. The SCB communicates with the SPDs over the propretary network firing bus. Each rocket motor contains an SPD which provides rocket motor ignition. Firing energy is stored locally in the SPD so surge currents do not occur in the system as rocket motors are fired. This approach allows multiple, truly simultaneous firings without the need for large, dedicated batteries. Each SPD also functions as a network tranceiver and high reliability fir set all in the space of a single-sided 10 millimeter diameter circuit. The present work develops a new means for igniting explosive materials. The volume of semiconductor bridge (SCB) is over 30 times smaller than a conventional hot wire. We believe that the present work has a potential for development of a new igniter such as smart pyrotechnic device.

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Localization Developments on Electric Igniter for Thermal Battery of a Missile on K-PSAM (신궁 장입유도탄 열전지용 전기식 착화기 국산화 개발)

  • Ahn, Mahn-Ki;Jeon, Jae-Hyun;Ahn, Gil-hwan;Lee, Seung-Young
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.4
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    • pp.536-542
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    • 2017
  • In this paper, authors described on localization development's results about an electric igniter in thermal battery with a pyrotechnic heat sources. Especially, the development test and evaluation(DT&E) process and the methods in the developments of the electric igniter which is parts of a domestic thermal battery on K-PSAM was in charge of government and developed for defense of a local areas in Korea. We have proposed a process of design and manufacture on the electric igniter. Finally, we verified a quality and a reliability of the electric igniter from test results by Fisher-Snedecor's law and over 99.5 %(C.L. 95 %) for K-PSAM.

The Characteristic Analysis and the Manufacture of Explosive THPP on PMD (PMD용 화약 THPP 제조 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Ahn, Gilhwan;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.20 no.5
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    • pp.84-89
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    • 2016
  • THPP(Titanium Hydride Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and titanium hydride as fuel with a Viton binder. THPP is commonly found in the aerospace, defence and automotive industries. This research is investigeted for the manufacturing process and characteristics analysis of the THPP such as the performance and shape/calorimetry/pressure characteristics of the THPP on PMD(Pyrotechnic Mechanical Device). Also, THPP composite ratio is designed by CEA program.

The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process (고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Kim, Junhyung;Ryu, Byungtae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.3
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    • pp.8-13
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    • 2018
  • Zirconium potassium perchlorate(ZPP) is an igniter composed of potassium perchlorate as an oxidizing agent and zirconium as a fuel with a Viton binder. ZPP has been used to provide an ignition source in the aerospace, propulsion, and automotive industries. This study investigates the manufacturing process and characteristics of ZPP, such performance and shape/calorimetry/pressure characteristics with respect to pyrotechnic mechanical device(PMD). During the production of ZPP, the mixing process was designed to produce uniform particle size and shape by mixing the raw materials at high speed.

The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process (고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석)

  • Kim, Sangbaek;Shim, Jungseob;Kim, Junhyung;Ryu, Byungtae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.445-450
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    • 2017
  • ZPP(Zirconium Potassium Perchlorate) is an igniter composed of potassium perchlorate as oxidizing agent and zirconium as fuel with a Viton binder. ZPP is used to provide ignition in the aerospace, propulsion, automotive industries. This research is investigated for the manufacturing process and characteristics analysis of the ZPP such as the performance and shape/calorimetry/pressure characteristics of the ZPP on PMD(Pyrotechnic Mechanical Device). During the production of ZPP, the mixing process was designed so that the ZPP could be produced in uniform particle size and shape by mixing the raw materials at high speed.

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Aging of Solid Fuels Composed of Zr and ZrNi Part 2: Kinetics Extraction for Full Simulation (Zr과 ZrNi로 구성된 고체연료의 노화 연구 Part 2: 화학반응식 추출 및 성능모사)

  • Han, Byungheon;Park, Yoonsik;Gnanaprakash, K.;Yoo, Jaeyong;Yoh, Jai-ick
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.2
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    • pp.14-27
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    • 2020
  • Differential scanning calorimetry and numerical analysis were performed to estimate the performance degradation and ignition characteristics of the pyrotechnic device due to aging. The reaction kinetics extracted from the calorimetry are implemented into the numerical simulation of the igniter and the pyrotechnic delay, subjected to natural, thermal, and hygrothermal aging conditions. Also, combustion experiments are conducted to confirm that aging due to moisture is a major cause of performance failure of the pyrotechnic device as shown from the present numerical simulations.

Evaluation of the Aging Effects on the Performance of the Pyrotechnic Igniter (파이로 테크닉 점화기의 노화 성능 평가)

  • 장승교;류병태
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.2
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    • pp.91-102
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    • 1997
  • In order to evaluate the effects of aging on the ignition performance, pyrotechnic igniters were separated from twelve-year-old, fifteen-year-old, and sixteen-year-old live rocket motors. The characteristic values of the ignition material were measured, and the firing tests of the igniters were performed. The moisture content, the outer dimension, the crush strength, the thermal decomposition characteristics, and the heat of formation the B/$KNO_3$ ignition pellet were measured. The crush strength was increased and the heat of formation was reduced as aged, but no change was detected for other characteristic values. The burning test results of the igniter pellet in the closed bomb and the inert motor showed that the burning rate of the ignition pellet was increased by 10%, and the integration of pressure $P_t$ of the p-t curve was reduced by 15% for aged samples. It was inferred that the burning rate was increased as the crack was appeared in the pellet and $P_t$ could be proportionally decreased with the heat of explosion.

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