• Title/Summary/Keyword: Punching Force

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취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석 (Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism)

  • 신형섭;김진한;오상엽
    • 대한기계학회논문집A
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    • 제25권4호
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

T형 제품의 파인 블랭킹 가공 특성에 미치는 스트리핑력과 카운터 펀칭력의 영향 (Influence of Stripping and Counter Punching Forces on Fine Blanking Characteristics of T-shaped Products)

  • 김종호;류제구;심경섭;김대현;장영도;이종훈
    • 한국정밀공학회지
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    • 제14권6호
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    • pp.15-21
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    • 1997
  • This study is performed for investigating the effects of stripping and counter punching forces on shearing characteristics in fine blanking of T-shaped products, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press is used for experiments so that both the stripping force and counter punching force can be arbitrarily adjusted by another hydraulic unit connected to the fine blanking die. Specimens are selected as hot rolled steel sheet and carbon steel sheet commonly used in auto- mobile company. Based on the experimental results, both the dimensional accuracy and the burr height are not influenced by the stripping and counter punching forces, wherease the camber height representing dish- shaped deflection is much influenced by them, it can be seen through this study that the finely cut surface of T-shaped blank can be obtained even in conventional hydraulic press if additional equipments and specially designed die are employed.

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Assessment of design methods for punching through numerical experiments

  • Kotsovou, Gregoria M.;Kotsovos, Gerasimos M.;Vougioukas, Emmanuel
    • Computers and Concrete
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    • 제17권3호
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    • pp.305-322
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    • 2016
  • The work is intended to demonstrate that the loss of bond between concrete and flexural steel which led in recent years a number of flat-slab structures to punching collapse under service loading conditions is also relevant to ultimate limit-state design. It is based on a comparative study of the results obtained from numerical experiments on flat slab-column sub-assemblages. The slabs were designed for punching either in compliance with the EC2 code requirements, which do not allow for such loss of bond, or in accordance with the compressive force-path method which considers the loss of bond between concrete and the flexural reinforcement in tension as the primary cause of punching. The numerical experiments are carried out through the use of a nonlinear finite element analysis package for which, although ample published evidence of its validity exists, additional proof of its suitability for the purposes of the present work is presented.

T 형 제품의 파인 블랭킹 가공 특성 (Fine Blanking Characteristics of T-shaped Blanks)

  • 장영도;최치수;김대현;김종호;류제구
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.598-602
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    • 1996
  • This study is performed for investigating the effects of stripping and counter punching force on shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments so that both the stripping force and counter punching force are arbitrarily adjusted according to experimental conditions. Two kinds of materials, hot rolled steel sheet(1mm, 3mm) and pure aluminum(1mm, 3mm) are selected in order to examine the influence of strength and thickness of working materials in blanking of T-shaped products. Based on the experimental results of this study, it can be concluded that the finely cut surface of sheared blank can be obtained even in conventional hydraulic press if additional equipments and special dies are employed.

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마이크로 펀칭시스템 구현을 위한 심벌변위확대기구의 설계 (Design of Cymbal Displacement Amplification Device for Micro Punching System)

  • 최종필;이광호;이해진;이낙규;김성욱;주은덕;김병희
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.36-41
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    • 2009
  • This paper presents the development of a micro punching system with modified cymbal mechanism. To realize the micro punching, we introduced the hybrid system with a macro moving part and micro punching part. The macro moving part consists of a ball screw, a linear guide and the micro step motor and micro punching part includes the PZT actuators and displacement amplification device with modified cymbal mechanism. The PZT actuator is capable of producing very large force, but they provide only limited displacements which are several micro meters. Thus the displacement amplification device is necessary to make those actuators more efficient and useful. For this purpose, a cymbal mechanism in series is proposed. The finite element method was used to design the cymbal mechanism and to analyze the mode shape of the one. The displacement and mode shape error between the FEM results and experiments are within 10%. A considerable design effort has been focused on optimizing the flexure hinge to increase the output displacement and punching force.

간이 파인 블랭킹 금형의 개발을 통한 범용 유압 프레스에서의 원형 정밀진단 가공성 연구 (Development of Fine Blanking Die with Fluid Chamber and its Application to Procuction of Circular Blanks in a Hydraulic Press)

  • Kim, J.H.;Ryu, J.G.;Chung, W.J.
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.157-163
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    • 1996
  • This paper is concered on the development of low-cost fine blanking die with two fluid chambers of which the pressure can be controlled by a hydraulic unit and its application to producting circular blanks in a conventional hydraulic press, not in a special triple-action press usually adopte in fine blanking operation. Four important working parameters affecting on the precision accuracy of products such as existence and position of Vee-ring, stripping force and counter punching force are primarily considered for experiments. Finite element analysis by suing ABAQUA software is approxi- mately made for blanking of circular specimen with a flat stripper plate and then compared with experimental measurements. The the theoretical prediction of camber height which represents deflection of a dish-shaped specimen after blanking seems to give a qualitatively good agreement. It is shown through experiments the the camber height decreases with decreasing stripping force and also with increasing counter punching force, but particularly depending on the latter much more than the former.

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Numerical study on effect of integrity reinforcement on punching shear of flat plate

  • Ahsan, Raquib;Zahura, Fatema T.
    • Computers and Concrete
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    • 제20권6호
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    • pp.731-738
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    • 2017
  • Reinforced concrete flat plates consist of slabs supported directly on columns. The absence of beams makes these systems attractive due to advantages such as economical formwork, shorter construction time, less total building height with more clear space and architectural flexibility. Punching shear failure is usually the governing failure mode of flat plate structures. Punching failure is brittle in nature which induces more vulnerability to this type of structure. To analyze the flat plate behavior under punching shear, twelve finite element models of flat plate on a column with different parameters have been developed and verified with experimental results. The maximum range of variation of punching stress, obtained numerically, is within 10% of the experimental results. Additional finite element models have been developed to analyze the influence of integrity reinforcement, clear cover and column reinforcement. Variation of clear cover influences the punching capacity of flat plate. Proposed finite element model can be a substitute to mechanical model to understand the influence of clear cover. Variation of slab thickness along with column reinforcement has noteworthy impact on punching capacity. From the study it has been noted that integrity reinforcement can increase the punching capacity as much as 19 percent in terms of force and 101 percent in terms of deformation.

폴리스티렌 폼을 사용한 슬래브의 뚫림전단에 관한 실험적 연구 (An Experimental Study on the Punching Shear of Slab with Polystyrene Form)

  • 이환구;김승훈;강인석;이한승;이기장
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.213-216
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    • 2008
  • 슬래브에 폴리스티렌을 이용한 경량폼을 적용할 경우, 슬래브 중량이 감소함에 따라 보다 경간이 증가하거나 슬래브 지지 부재 크기가 감소될 수 있다. 하지만 플랫플레이트 구조에서 경량폼을 사용한 슬래브는 기둥주위 위험단면에서의 뚫림전단성능이 저하될 수 있다. 그러나 이에 관한 내력산정을 위한 기준이 없으며, 기존 연구 또한 부족한 실정이다. 본 논문은 폴리스티렌 경량폼을 사용한 슬래브-기둥 접합부의 뚫림전단내력을 파악하기 위하여 실시한 뚫림전단 실험에 관한 것이다. 주요 변수는 기둥의 크기, 폴리스틸렌 폼의 배치형태, 전단보강 유무 등으로 총 4개 실험체를 계획하였다. 실험을 통하여 균열 및 파괴모드, 하중-변위곡선, 뚫림전단강도 등을 분석함으로써 경량폼을 사용한 슬래브의 뚫림전단 성능을 파악하였다.

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백서의 치아이동 시 피질골 천공이 치주조직의 OPG, RANK, RANKL의 발현에 미치는 영향 (The effect of cortical punching on the expression of OPG, RANK, and RANKL in the periodontal tissue during tooth movement in rats)

  • 박우경;김성식;박수병;손우성;김용덕;전은숙;박미화
    • 대한치과교정학회지
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    • 제38권3호
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    • pp.159-174
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    • 2008
  • 치아이동 시 피질골 천공이 치조골 재형성에 미치는 영향을 알아보기 위해서 생후 15주된 자성백서를 사용하여 피질골 천공 후 치아이동을 실시한 실험군(Tooth movement with cortical punching: TMC group, n = 16)과 교정적 치아이동만 실시한 대조군(Tooth movement only group: TM group, n = 16)의 치아주위조직을 면역조직화학염색을 통하여 관찰하였다. 실험군과 대조군의 실험동물에 20 gm의 힘으로 상악 전치부 사이를 이개시키는 치아이동을 시행하였으며 실험군에서는 상악 전치부 구개부위에 피질골 천공을 실시하였다. 치아이동 후 1, 4, 7, 14일째에 실험군과 대조군의 실험동물을 희생시켰다. 면역조직화학염색법으로 OPG, RANK, RANKI의 발현을 비교한 결과, OPG의 발현은 양 군 모두에서 미처치 대조군에 비하여 감소되었으나, 실험군에서의 발현이 대조군보다 컸으며, RANK, RANKL은 피질골 천공을 시행한 경우에 더 강한 발현을 보이는 것이 관찰되었다. 따라서 피질골 천공이 치주조직의 OPG, RANK, RANKL의 발현에 영향을 미치며 치조골의 재형성을 향상시키는 것을 알 수 있었다.

Punching Fracture Experiments and Simulations of Unstiffened and Stiffened Panels for Ships and Offshore Structures

  • Park, Sung-Ju;Choung, Joonmo
    • 한국해양공학회지
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    • 제34권3호
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    • pp.155-166
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    • 2020
  • Ductile fracture prediction is critical for the reasonable damage extent assessment of ships and offshore structures subjected to accidental loads, such as ship collisions and groundings. A fracture model combining the Hosford-Coulomb ductile fracture model with the domain of solid-to-shell equivalence model (HC-SDDE), was used in fracture simulations based on shell elements for the punching fracture experiments of unstiffened and stiffened panels. The flow stress and ductile fracture characteristics of JIS G3131 SPHC steel were identified through tension tests for flat bar, notched tension bar, central hole tension bar, plane strain tension bar, and pure shear bar specimens. Punching fracture tests for unstiffened and stiffened panels are conducted to validate the presented HC-DSSE model. The calibrated fracture model is implemented in a user-defined material subroutine. The force-indentation curves and final damage extents obtained from the simulations are compared with experimental results. The HC-DSSE fracture model provides reasonable estimations in terms of force-indentation paths and residual damage extents.