• Title/Summary/Keyword: Punching Force

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Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

Influence of Stripping and Counter Punching Forces on Fine Blanking Characteristics of T-shaped Products (T형 제품의 파인 블랭킹 가공 특성에 미치는 스트리핑력과 카운터 펀칭력의 영향)

  • Kim, J.H.;Ryu, J.G.;Sim, K.S.;Kim, D.H.;Chang, Y.D.;Lee, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.15-21
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    • 1997
  • This study is performed for investigating the effects of stripping and counter punching forces on shearing characteristics in fine blanking of T-shaped products, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press is used for experiments so that both the stripping force and counter punching force can be arbitrarily adjusted by another hydraulic unit connected to the fine blanking die. Specimens are selected as hot rolled steel sheet and carbon steel sheet commonly used in auto- mobile company. Based on the experimental results, both the dimensional accuracy and the burr height are not influenced by the stripping and counter punching forces, wherease the camber height representing dish- shaped deflection is much influenced by them, it can be seen through this study that the finely cut surface of T-shaped blank can be obtained even in conventional hydraulic press if additional equipments and specially designed die are employed.

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Assessment of design methods for punching through numerical experiments

  • Kotsovou, Gregoria M.;Kotsovos, Gerasimos M.;Vougioukas, Emmanuel
    • Computers and Concrete
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    • v.17 no.3
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    • pp.305-322
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    • 2016
  • The work is intended to demonstrate that the loss of bond between concrete and flexural steel which led in recent years a number of flat-slab structures to punching collapse under service loading conditions is also relevant to ultimate limit-state design. It is based on a comparative study of the results obtained from numerical experiments on flat slab-column sub-assemblages. The slabs were designed for punching either in compliance with the EC2 code requirements, which do not allow for such loss of bond, or in accordance with the compressive force-path method which considers the loss of bond between concrete and the flexural reinforcement in tension as the primary cause of punching. The numerical experiments are carried out through the use of a nonlinear finite element analysis package for which, although ample published evidence of its validity exists, additional proof of its suitability for the purposes of the present work is presented.

Fine Blanking Characteristics of T-shaped Blanks (T 형 제품의 파인 블랭킹 가공 특성)

  • 장영도;최치수;김대현;김종호;류제구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.598-602
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    • 1996
  • This study is performed for investigating the effects of stripping and counter punching force on shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments so that both the stripping force and counter punching force are arbitrarily adjusted according to experimental conditions. Two kinds of materials, hot rolled steel sheet(1mm, 3mm) and pure aluminum(1mm, 3mm) are selected in order to examine the influence of strength and thickness of working materials in blanking of T-shaped products. Based on the experimental results of this study, it can be concluded that the finely cut surface of sheared blank can be obtained even in conventional hydraulic press if additional equipments and special dies are employed.

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Design of Cymbal Displacement Amplification Device for Micro Punching System (마이크로 펀칭시스템 구현을 위한 심벌변위확대기구의 설계)

  • Choi, Jong-Pil;Lee, Kwang-Ho;Lee, Hye-Jin;Lee, Nak-Gue;Kim, Seong-Uk;Chu, Andy;Kim, Byeong-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.36-41
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    • 2009
  • This paper presents the development of a micro punching system with modified cymbal mechanism. To realize the micro punching, we introduced the hybrid system with a macro moving part and micro punching part. The macro moving part consists of a ball screw, a linear guide and the micro step motor and micro punching part includes the PZT actuators and displacement amplification device with modified cymbal mechanism. The PZT actuator is capable of producing very large force, but they provide only limited displacements which are several micro meters. Thus the displacement amplification device is necessary to make those actuators more efficient and useful. For this purpose, a cymbal mechanism in series is proposed. The finite element method was used to design the cymbal mechanism and to analyze the mode shape of the one. The displacement and mode shape error between the FEM results and experiments are within 10%. A considerable design effort has been focused on optimizing the flexure hinge to increase the output displacement and punching force.

Development of Fine Blanking Die with Fluid Chamber and its Application to Procuction of Circular Blanks in a Hydraulic Press (간이 파인 블랭킹 금형의 개발을 통한 범용 유압 프레스에서의 원형 정밀진단 가공성 연구)

  • Kim, J.H.;Ryu, J.G.;Chung, W.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.157-163
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    • 1996
  • This paper is concered on the development of low-cost fine blanking die with two fluid chambers of which the pressure can be controlled by a hydraulic unit and its application to producting circular blanks in a conventional hydraulic press, not in a special triple-action press usually adopte in fine blanking operation. Four important working parameters affecting on the precision accuracy of products such as existence and position of Vee-ring, stripping force and counter punching force are primarily considered for experiments. Finite element analysis by suing ABAQUA software is approxi- mately made for blanking of circular specimen with a flat stripper plate and then compared with experimental measurements. The the theoretical prediction of camber height which represents deflection of a dish-shaped specimen after blanking seems to give a qualitatively good agreement. It is shown through experiments the the camber height decreases with decreasing stripping force and also with increasing counter punching force, but particularly depending on the latter much more than the former.

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Numerical study on effect of integrity reinforcement on punching shear of flat plate

  • Ahsan, Raquib;Zahura, Fatema T.
    • Computers and Concrete
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    • v.20 no.6
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    • pp.731-738
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    • 2017
  • Reinforced concrete flat plates consist of slabs supported directly on columns. The absence of beams makes these systems attractive due to advantages such as economical formwork, shorter construction time, less total building height with more clear space and architectural flexibility. Punching shear failure is usually the governing failure mode of flat plate structures. Punching failure is brittle in nature which induces more vulnerability to this type of structure. To analyze the flat plate behavior under punching shear, twelve finite element models of flat plate on a column with different parameters have been developed and verified with experimental results. The maximum range of variation of punching stress, obtained numerically, is within 10% of the experimental results. Additional finite element models have been developed to analyze the influence of integrity reinforcement, clear cover and column reinforcement. Variation of clear cover influences the punching capacity of flat plate. Proposed finite element model can be a substitute to mechanical model to understand the influence of clear cover. Variation of slab thickness along with column reinforcement has noteworthy impact on punching capacity. From the study it has been noted that integrity reinforcement can increase the punching capacity as much as 19 percent in terms of force and 101 percent in terms of deformation.

An Experimental Study on the Punching Shear of Slab with Polystyrene Form (폴리스티렌 폼을 사용한 슬래브의 뚫림전단에 관한 실험적 연구)

  • Lee, Hwan-Gu;Kim, Seung-Hun;Kang, In-Suk;Lee, Han-Seung;Lee, Ki-Jang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.213-216
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    • 2008
  • When using the light-weight form with polystyrene on slab, as a result of reducing the weight of slab, the span was increased or size of supporting member for slab was decreased. But capacity of punching shear resistance on the slab using the polystyrene form with plat plate system was deteriorated at critical section around the column. But standard for estimate of internal force did not exist, and established study was insufficient. This study performed the experiment on the punching shear for understanding punching shear force at the slab-column connection using the slab with polystyrene form. The principal variable was size of column, arrangement of polystyrene form and existence of shear reinforcement, and we planned four specimens. From the test, we analysed the crack, failure mode, road-displacement graph and punching shear strength, and capacity of punching shear resistance for slab using the polystyrene form was understood.

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The effect of cortical punching on the expression of OPG, RANK, and RANKL in the periodontal tissue during tooth movement in rats (백서의 치아이동 시 피질골 천공이 치주조직의 OPG, RANK, RANKL의 발현에 미치는 영향)

  • Park, Woo-Kyoung;Kim, Seong-Sik;Park, Soo-Byung;Son, Woo-Sung;Kim, Yong-Deok;Jun, Eun-Sook;Park, Mi-Hwa
    • The korean journal of orthodontics
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    • v.38 no.3
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    • pp.159-174
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    • 2008
  • Objective: The purpose of this study was to investigate whether cortical punching could stimulate the expression of OPG, RANK, and RANKL during tooth movement by immunohistochemistry. Methods: 34 sprague-dawley rats (15 weeks old) were allocated into 3 groups: TMC group (experimental group; Tooth Movement with Corticotomy, n = 16), TM group (control group; Tooth Movement only group, n = 16), and non-treatment group (n = 2). 20 gm of orthodontic force was applied to rat incisors by inserting elastic bands. The duration of force application was 1, 4, 7 and 14 days. A microscrew (diameter 1.2 mm) was used for cortical punching of the palatal side of the upper incisors in the TMC group. Results: Distributions of OPG, RANK, and RANKL were evaluated by immunohistochemistry. OPG, RANK and RANKL were observed on experimental and control groups. On the compression side, the degree of the expression of OPG decreased in both groups. The expression of RANK was most prominent in the experimental group of day 4. The expression of RANKL was most intensive and extensive in the experimental group of day 7. However, the expression of OPG was decreased in the experimental and control groups compared to the non treatment group. The expression of OPG, RANK and RANKL after force application were decreased at day 14. Conclusions: These findings suggested that cortical punching might stimulate remodeling of alveolar bone during a 2 week period of tooth movement without any pathologic change.

Punching Fracture Experiments and Simulations of Unstiffened and Stiffened Panels for Ships and Offshore Structures

  • Park, Sung-Ju;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.155-166
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    • 2020
  • Ductile fracture prediction is critical for the reasonable damage extent assessment of ships and offshore structures subjected to accidental loads, such as ship collisions and groundings. A fracture model combining the Hosford-Coulomb ductile fracture model with the domain of solid-to-shell equivalence model (HC-SDDE), was used in fracture simulations based on shell elements for the punching fracture experiments of unstiffened and stiffened panels. The flow stress and ductile fracture characteristics of JIS G3131 SPHC steel were identified through tension tests for flat bar, notched tension bar, central hole tension bar, plane strain tension bar, and pure shear bar specimens. Punching fracture tests for unstiffened and stiffened panels are conducted to validate the presented HC-DSSE model. The calibrated fracture model is implemented in a user-defined material subroutine. The force-indentation curves and final damage extents obtained from the simulations are compared with experimental results. The HC-DSSE fracture model provides reasonable estimations in terms of force-indentation paths and residual damage extents.