• Title/Summary/Keyword: Profile Design

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Contact Fatigue Life for CRG System (CRG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kim, Chang-Hyun;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1391-1397
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    • 2012
  • A cam ring gear (CRG) system based on a hypotrochoid curve consists of a pinion with roller teeth and its conjugated internal CRG. In this study, we investigated contact forces, contact stresses, and load stress factors to predict the surface pitting life using an exact CRG profile by introducing the profile modification coefficient. The results show that the pitting life can be extended significantly by increasing the profile modification coefficient without any other change of parameters in the CRG system.

Optimal Die Design for Uniform Microstructure in Hot Extruded Product (열간압출품의 미세조직 균일화를 위한 최적 금형설계)

  • 이상곤;고대철;류경희;이선봉;김병민
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.471-481
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    • 1999
  • The properties of deformed products are generally dependent upon the distribution of microstureture. It is, therefore, necessary to make the distribution of microstureture uniform in order to achieve the best balance of properties in the final product. This is often a demanding task, even for conventional materials. It is become essential to achieving mechanical integrity and a desired combination of microstructure and properties. The objective mechanical integrity and a desired combination of microsttucture and properties. The objective of this study is to design the optimal die profile which can yield more uniform microstructure in hot extruded product. The microstructure evolution, such as dynamic and static recrystallization as well as grain growth, is investigated using the program com-bined with yada and Senuma's empirical equations and rigid-thermoviscoplastic finite element method. The die profile of hot extrusion is represented by Bezier-curve to define all available profile. In order to obtain the optimal die profile which yields uniform microstructure in the product the FPS(Flexible Polyhedron Search) method is applied to the present study. To validate the result of present study the experimental hot extrusion is performed and the result is compared with that of simulation.

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A Study on the Adequate Radius of Circular Arc in the Involute-Circular Arc Composite Tooth Profile (인벌류우트-원호 합성치형의 적정 원호반경에 대한 연구)

  • 정인승;손지원;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.296-303
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    • 1987
  • The composite gear which is composed of involute curve and circular arc has been studied. In the vicinity of pitch point, its profile is an involute curve, and in the dedenum, a circular arc. The curve in the dedendum is generated by the circular arc of the mating gear. Though the available range between minimum and maximum radius of circular arc can be given by existing tooth profile equation, there was no formulation which relates design parameters to the desired radius. It is attempted to get the formula for the radius of circular arc as a function of design parameters, such as unwounded angle, number of teeth, module, and pressure angle. The radius of circular arc, the chordal tooth thickness at working root circle, nominal bending stress, Hertz stress and contact ratio obtained from derived formula are compared with those of the existing design criteria. And these are compared with those of involute gear.

A UML Profile for Specifying Component Design as MDA/PIM (컴포넌트 설계를 MDA/PIM으로 명세하기 위한 UML프로파일)

  • Min Hyun Gi;Kim Soo Dong
    • Journal of KIISE:Software and Applications
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    • v.32 no.3
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    • pp.153-162
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    • 2005
  • Component Based Development (CBD) is appealing as a technology to improve the productivity of software development through component reuse. Model Driven Architecture (MDA) is a new development paradigm which automatically generates application by transforming design models incrementally. Since both reusability of CBD and model transformation of MDA increase software productivity. integration of two technologies is desirable. To enable this technology integration, we need to devise a UML profile for specifying component design as a PIM. In this paper, we first define a meta-model for components, and propose a UML profile which is used to specify elements of component design as PIM. Since the proposed profile is based on Meta Object Facility (MOF) from which is MDA is derived, it is consistent and compatible with existing MDA methods and tools.

Pitting Life for RRP System (RRP 시스템의 피팅수명)

  • Kim, Chang-Hyun;Nam, Hyung-Chul;Kwon, Soon-Man
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.387-393
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    • 2012
  • A roller rack pinion (RRP) system, which consists of a rack-bar and a cam pinion, transforms a rotation motion into a linear one. The rack-bar has a series of roller trains, and meshes with the cam pinion. This paper first proposes the exact tooth profile of the cam pinion and the non-undercut condition to satisfy the required performance by introducing the profile shift coefficient. The paper then investigates the load stress factors under various shape design parameters to predict the gear surface fatigue limit, which was strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly with an increase in the profile shift coefficient.

Contact Surface Fatigue Life for RPG System (RPG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kwon, Soon-Man;Shin, Joong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1453-1459
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    • 2011
  • A roller pinion gear (RPG) system composed of either a pin or a roller and its conjugated cam gear can improve the gear endurance from that of a conventional gear system by reducing the sliding contact while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection condition obtained when the profile shift coefficient is introduced. Then, we investigated the Hertzian contact stresses and the load stress factors while the varying the shape design parameters to predict the gear surface fatigue life, which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.

Off-Design Performance Prediction of an Axial Flow Compressor Stage Using Simple Loss Correlations (간단한 손실모델을 이용한 단단축류압축기 탈설계점 성능예측)

  • 김병남;정명균
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3357-3368
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    • 1994
  • Total pressure losses required to calculate the total-to-total efficiency are estimated by integrating empirical loss coefficients of four loss mechanisms along the mean-line of blades as follows; blade profile loss, secondary flow loss, end wall loss and tip clearance loss. The off-design points are obtained on the basis of Howell's off-design performance of a compressor cascade. Also, inlet-outlet air angles and camber angle are obtained from semi-empirical relations of transonic airfoils' minimum loss incidence and deviation angles. And nominal point is replaced by the design point. It is concluded that relatively simple loss models and Howell's off-design data permit us to calculate the off-design performance with satisfactory accuracy. And this method can be easily extended for off-design performance prediction of multi-stage compressors.

Cam Profile Design of a Fuel Pump Using Dynamic Analysis (동해석을 이용한 연료펌프의 캠 형상 설계)

  • Kim Bong-Ho;Lee Boo-Youn;Kim Won-Jin
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.58-64
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    • 2006
  • This work focuses on reducing the noise and vibration levels of an LPi fuel pump, which are generated from the dynamic motions of pump elements and non-uniform flow of fuel. The noise and vibration levels increase as the revolution speed of the cam goes up. The fuel pump consists of five cavity cells, plungers and diaphragms, which are driven by the cam. The optimal design of the cam profile is performed to decrease the accelerations of moving Parts and to obtain a smooth hydraulic force through a dynamic analysis of a cam-plunger mechanism. The cam-Plunger with a cavity is modeled as a 2 degrees of freedom system having non-linear contacts, the cam profile being represented in terms of Fourier series in order to determine the optimal shape of the cam. From the optimized cam Profile, the acceleration of the diaphragm is reduced in $78\%$, the hydraulic force becoming smoother in case that the hydraulic force is rapidly dropped.

Implementation of Bluetooth Video Distribution Profile Tester based on TTCN

  • Kim, Jae-Youn;Lee, Kang-Hae;Park, Yong-Bum;Lee, Keun-Ku
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2009.01a
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    • pp.404-407
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    • 2009
  • Bluetooth Video Distribution Profile (VDP) defines the protocol and procedures that realize the distribution of video content compressed in a specific format for the efficient use of the limited bandwidth. In this paper, we describe the design of VDP tester based on TTCN-2 (Tree and Tabular Combined Notation), a language standardized by ISO for the specification of tests for real-time and communicating systems. Our work was carried out as a part of supporting a new profile testing module for VDP in PTS (Profile Tuning Suite), a reference test system for Bluetooth interoperability testing. Test demonstration for the interoperability with various VDP solutions at the PTS session in UPF30 (Unplug Fest) showed the validity of the developed tester. Eventually, we introduce the PTS architecture, and show the design and implementation of VDP tester included in the released PTS 3.0 in this paper.

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Development of a New Gerotor for Oil Pumps with Multiple Profiles(Ellipse1, Involute and Ellipse2) (타원 1-인벌루트-타원 2 형상을 조합한 새로운 형 제로터 개발)

  • Jung, Sung-Yuen;Kim, Moon-Saeng;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.614-622
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    • 2011
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with multiple profile(ellipse1, involute and ellipse2) shapes, while the inner rotor profile is determined as conjugate to the other. Also, the design of outer rotor depends on new applications with removing carryover phenomenon. The system generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. In order to obtain rotor shapes in performance and to find optimize the design parameters, a Taguchi method is proposed in this paper. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.