• 제목/요약/키워드: Production technique

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Innovative Materials and Production Techniques for Sinterforged PM Aluminium Components with Improved Performance

  • Neubing, Hans-Claus;Ichikawa, Junichi;Gradl, Johann
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.710-711
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    • 2006
  • High strength PM aluminium alloys Al-Zn-Mg-Cu (7075 type) were studied by using commercially available powder blends and the sinter-forging technique for component production. Principal areas of focus include the response to PM processing, micro structural assessment and material properties of Aluminium sinter forged products. Green preforms are successfully sintered to near full density by solid-supersolidus liquid phase sintering. Sinter forging method can produce components with net shape and mechanical characteristics of the material have improved greatly. Properties of this new PM Al-alloy were found to be reproducible in an industrial production environment.

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레이저 가공기술을 이용한 도시철도차량 제작 기술 개선에 대한 고찰 (A Study of the Production Technique Improvement for EMU Using. Laser Material Processing)

  • 정종덕;김원경;홍용기;편장식
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.406-411
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    • 2003
  • This paper deals with the effect of laser material processing on the EMU production technique. Material processing with lasers takes advantage of all the characteristics of laser light. The high energy density and directionality achieved with lasers permits strong localized heat- or photo-treatment of materials with spatial resolution below one micrometer. The pulsed and mono-chromatic light allows the control of depth of heat treatment or selective excitation. The laser beam can be moved to process large areas, is a sterile tool and is no subject to wear and tear. Using laser processing have taken more interests in EMU production for improving the rigidity, weight reduction, crash durability, and cost savings so that their application to auto-bodies has been increased.

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비정형 콘크리트 생산기술 기초연구 (A basic study of manufacturing technology of free-form concrete segments)

  • 김근호;임채연;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2013년도 춘계 학술논문 발표대회
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    • pp.12-13
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    • 2013
  • Free-form building is increasing because of request that an order to raise the value and request of the local residents and the government trying to own iconic and beautiful buildings. In addition, the installation and production of free-form concrete segment are now available because of development of construction technology, such as the development of materials and equipment. However, the production of free-form concrete segment requires a lot of time and manpower than shaping. In particular, resources of the mold for the production of free-from segment will be invested excessively because mold can not be recycled. Thus, the problems of increased costs, construction periods and loss of productivity occur. To solve these problems, this study proposes a technique of making the mold of for variable within a short time. Technique proposed in this study can be recycled die and will realize fast and accurate free-form concrete segment.

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생산수량에 따른 Ti-N 코팅 펀치의 마멸해석 (Wear Analysis of the Ti-N Coated Punch in Piercing According to the Volume of Production)

  • 황상홍;고대철;김병민
    • 한국정밀공학회지
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    • 제17권3호
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    • pp.149-157
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    • 2000
  • Tool wear in the shearing process such as blanking, piercing and trimming is very important, because it has great effects on the dimensional accuracy, working efficiency and economy. Most of tools in the shearing process have the coated layer at surface fur good wear and corrosion resistance. When the surface of tool is teated, the wear Phenomena of coated surface layer and inner layer may be different. This paper describes a computer modelling technique by the finite element method in order to investigate the wear mechanism and to predict the wear profile of Ti-N coated tool in piercing process according to the volume of Production. Wear coefficients of the coated layer and inner layer are obtained through Pin-on-Disk wear test, respectively. To verify the effectiveness of the suggested technique, the technique is applied to wear analysis in piercing recess of piston pin and simulation results are compared with experimental ones.

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불안정한 생산환경하에서의 시뮬레이션에 의한 JIT시스템 수행도 평가 (A Simulation Analysis of JIT System with Uncertainty Situation)

  • 박성미;남상진;김정자
    • 산업경영시스템학회지
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    • 제17권32호
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    • pp.155-162
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    • 1994
  • The Japanese "Just-In-Time" technique reduces inventory and unnecessary factors. This technique makes the success of Japanese firms, therefore many Korean firms try to apply it to their situation. But the technique doesn't bare the same success in Korean firms. This paper, therefore, considers the different situations between Korean rim and Japanese firm, then simulates the Pull system and Push system for a multiline, multistage production system. This paper drives the different results of simulation according to variable processing times, variable demand, set-up time and shortages in Pull system and Push system using GPSS. The results show that the performance of Pull system is lower than Push system's in variable master production scheduling and variable processing times.ing times.

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3D Weaving Process : Development of Near Net Shape Preforms and Verification of Mechanical Properties

  • Klapper, Vinzenz;Jo, Kwang-Hoon;Byun, Joon-Hyung;Song, Jung-Il;Joe, Chee-Ryong
    • Composites Research
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    • 제34권2호
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    • pp.96-100
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    • 2021
  • The lightweight industry continuously demands reliable near-net-shape fabrication where the preform just out-of-machine is close to the final shape. In this study, different half-finished preforms are made π-beams. Then the preforms are unfolded to make a 3D shape with integrated structure of fibers, providing easier handling in the further processing of composites. Several 3D textile preforms are made using weaving technique and are examined after resin infusion for mechanical properties such as inter-laminar shear strength, compressive strength and tensile strength. Considering that the time and labor are important parameters in modern production, 3D weaving technique reduces the manufacturing steps and therefore the costs, such as hand-lay up of textile layers, cutting, and converting into preform shape. Hence this 3D weaving technique offers many possibilities for new applications with efficient composite production.

A Stochastic Linear Scheduling Method using Monte Carlo Simulation

  • Soderlund, Chase;Park, Borinara
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.169-173
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    • 2015
  • The linear scheduling method or line-of-balance (LOB) is a popular choice for projects that involve repetitive tasks during project execution. The method, however, produces deterministic schedule that does not convey a range of potential project outcomes under uncertainty. This results from the fact the basic scheduling parameters such as crew production rates are estimated to be deterministic based on single-point value inputs. The current linear scheduling technique, therefore, lacks the capability of reflecting the fluctuating nature of the project operation. In this paper the authors address the issue of how the variability of operation and production rates affects schedule outcomes and show a more realistic description of what might be a realistic picture of typical projects. The authors provide a solution by providing a more effective and comprehensive way of incorporating the crew performance variability using a Monte Carlo simulation technique. The simulation outcomes are discussed in terms of how this stochastic approach can overcome the shortcomings of the conventional linear scheduling technique and provide optimum schedule solutions.

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Degradation Kinetics of Carbohydrate Fractions of Ruminant Feeds Using Automated Gas Production Technique

  • Seo, S.;Lee, Sang C.;Lee, S.Y.;Seo, J.G.;Ha, Jong K.
    • Asian-Australasian Journal of Animal Sciences
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    • 제22권3호
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    • pp.356-364
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    • 2009
  • The current ruminant feeding models require parameterization of the digestion kinetics of carbohydrate fractions in feed ingredients to estimate the supply of nutrients from a ration. Using an automated gas production technique, statistically welldefined digestion rate of carbohydrate, including soluble carbohydrate, can be estimated in a relatively easy way. In this study, the gas production during in vitro fermentation was measured and recorded by an automated gas production system to investigate degradation kinetics of carbohydrate fractions of a wide range of ruminant feeds: corn silage, rice straw, corn, soybean hull, soybean meal, and cell mass from lysine production (CMLP). The gas production from un-fractionated, ethanol insoluble residue and neutral detergent insoluble residue of the feed samples were obtained. The gas profiles of carbohydrate fractions on the basis of the carbohydrate scheme of the Cornell Net Carbohydrate and Protein System (A, B1, B2, B3 and C) were generated using a subtraction approach. After the gas profiles were plotted with time, a curve was fitted with a single-pool exponential equation with a discrete lag to obtain kinetic parameters that can be used as inputs for modern nutritional models. The fractional degradation rate constants (Kd) of corn silage were 11.6, 25.7, 14.8 and 0.8%/h for un-fractioned, A, B1 and B2 fractions, respectively. The values were statistically well estimated, assessed by high t-value (>12.9). The Kd of carbohydrate fractions in rice straw were 4.8, 21.1, 5.7 and 0.5%/h for un-fractioned, A, B1 and B2 fractions, respectively. Although the Kd of B2 fraction was poorly defined with a t-value of 4.4, the Kd of the other fractions showed tvalues higher than 21.9. The un-fractioned corn showed the highest Kd (18.2%/h) among the feeds tested, and the Kd of A plus B1 fraction was 18.7%/h. Soybean hull had a Kd of 6.0, 29.0, 3.8 and 13.8%/h for un-fractioned, A, B1 and B2, respectively. The large Kd of fraction B2 indicated that NDF in soybean hull was easily degradable. The t-values were higher than 20 except for the B1 fraction (5.7). The estimated Kd of soybean meal was 9.6, 24.3, 5.0%/h for un-fractioned, A and B1 fractions, respectively. A small amount of gas (5.6 ml at 48 ho of incubation) was produced from fermentation of CMLP which contained little carbohydrate. In summary, the automated gas production system was satisfactory for the estimation of well defined (t-value >12) kinetic parameters and Kd of soluble carbohydrate fractions of various feedstuffs that supply mainly carbohydrate. The subtraction approach, however, should be applied with caution for some concentrates, especially those which contain a high level of crude protein since nitrogen-containing compounds can interfere with gas production.

생산(生産) - 재고관리(在庫管理) 시스템의 동적거동(動的擧動)에 관한 연구(硏究) (A Study of Dynamic Behavior of Production - Inventory Control System)

  • 김만식;박용선
    • 대한산업공학회지
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    • 제5권1호
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    • pp.1-6
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    • 1979
  • This paper discusses an application of discrete variable Servo Theory to the analysis of the effectiveness of production-inventory control system which uses exponential smoothing as a specific forecasting technique by establishing a new model which consists of such three departments as production planning, production, and inventory. The objective of the new production-inventory model is to keep the production to the optimal level of minimum production cost in production planning problem for obtaining, the stability of inventory subject to demand variation. On this basis, the dynamic characteristic of the system with the change of the parameters is clarified by the numerical analysis. The results of the numerical analysis show the effect that is obtained by the simultaneous stability of production and inventory as soon as possible.

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Arena와 Six Sigma를 이용한 중소기업의 공정평가 및 개선을 위한 연구 (A Study on Evaluation and Improvement of Production Process Using Arena and Six Sigma in Small and Medium Enterprise)

  • 임석진;박송이;이우능
    • 대한안전경영과학회지
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    • 제9권6호
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    • pp.163-169
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    • 2007
  • This study deals with the improvement of production process on a flow production system with the consideration of six sigma. We analyze the production process and survey the important factors of improvement of productivity. Using a six sigma, we find strategic point and suggest a reformation of production process. We applied a simulation technique to simulate the production line proposed by the result of the Six sigma. With the result of the simulation, this study analyzes the propriety of production line and proposes the alternatives of new production process.