• 제목/요약/키워드: Production planning verification

검색결과 27건 처리시간 0.027초

System development for establishing shipyard mid-term production plans using backward process-centric simulation

  • Ju, Suheon;Sung, Saenal;Shen, Huiqiang;Jeong, Yong-Kuk;Shin, Jong Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.20-37
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    • 2020
  • In this paper, we propose a simulation method based on backward simulation and process-oriented simulation to take into account the characteristics of shipbuilding production, which is an order-based industry with a job shop production environment. The shipyard production planning process was investigated to analyze the detailed process, variables and constraints of mid-term production planning. Backward and process-centric simulation methods were applied to the mid-term production planning process and an improved planning process, which considers the shipbuilding characteristics, was proposed. Based on the problem defined by applying backward process-centric simulation, a system which can conduct Discrete Event Simulation (DES) was developed. The developed mid-term planning system can be linked with the existing shipyard Advanced Planning System (APS). Verification of the system was performed with the actual shipyard mid-term production data for the four ships corresponding to a one-year period.

조선소 생산물류 시뮬레이션 결과 정도 향상을 위한 생산정보시스템 기간 정보 검증 (Quality Verification of Legacy Data of Manufacturing Information System to Improve Results of Shipyard Manufacturing Logistics Simulation)

  • 이종학;이필립;윤경원;남종호
    • 대한조선학회논문집
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    • 제51권6호
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    • pp.510-520
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    • 2014
  • Unlike other mass production in small variety, shipbuilding process is a project-based method in single variety, which causes unpredictable volatility in the planning system. In shipyards, series of manufacturing processes from fabrication to erection is sequentially carried out. In order to predict unfavorable changes such as overload or low load of working volume, computerized simulation has been being gradually adopted. The data used in the simulation are processed from the database of the main scheduling and planning system. Thus the quality of those data is very crucial for the meaningful results. Unfortunately, research on the verification of data quality is very rare and hardly known to the authors. In this work, using the database of scheduling and product information system of a large domestic shipyard, the data required for the simulation are qualitatively analyzed and verified.

패션소품생산 분야의 국가직무능력표준(NCS) 개발에 관한 연구 (A Study on the National Competency Standards of Fashion Accessories Production)

  • 서승희;이신영
    • 복식
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    • 제65권1호
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    • pp.46-60
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    • 2015
  • This study analyzed the process of development and verification of standards through the competency analysis of fashion accessories products in the development of 'National Competency Standards'(NCS), which was carried out in 2013 for the fashion industry. The NCS for fashion accessories production was developed through three Focus Group Interviews (FGIs) and fashion accessories production was defined as "the process of design, development and manufacture intended to produce items that improve the degree of completion of fashion products that are produced from textile fabric, knitted fabric, leather and other materials such as bags, belts, hats, gloves, scarves, neckties and socks with the exception of clothes". The competency unit for fashion accessories production was analyzed in 11 categories: development of design; development of materials; production of prototype samples; calculation of cost; determination of mass production model and price; planning of main manufacture process; ordering of materials; planning for mass production; preparation for mass production; mass production; and inspection of completed products, and the verification was carried out on development outcomes through a survey carried out of on-site personnel. This study recommends the following direction for future improvements based on an analysis of the development process of the NCS for fashion accessories production. First, future development of standards should first provide a rational category system for each area of fashion good production based on the production process, which should be followed by a detailed competency survey. Second, in order to ensure a more efficient verification survey, an expert for each competency unit should be designated for the develop standard to induce a more sincere response. Also the questionnaire should require supplementation in order to collect the various additional opinions of experts of the field. Finally, this study concludes that it is urgent to procure an education infrastructure and specialized professors in order to apply the competency standard for fashion accessories production to the education sector. This study also concludes that the government will be required to provide systematic and consistent support aimed at supplementing development and forming a firm collaborative working environment for the industry and academia in order to improve the current education environment and build a more field-oriented education environment.

유제품 및 식품 분석 업무의 중요성 (분석학자의 관점) (Importance of Dairy and Food Analyses from an Analyst's Point of View)

  • 곽병만
    • Journal of Dairy Science and Biotechnology
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    • 제38권4호
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    • pp.237-239
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    • 2020
  • Processes that products we consume that contain dairy foods comprise planning → design → production → quality/suitability assessment → safety verification → launch → distribution → consumption. Analysis of nutrients and potential toxins at each stage in the production process is essential to verify food quality, suitability, and safety. Products display ingredient lists and nutrient content to help consumers choose healthy foods. These products should also be fully assessed for microbes and toxins before reaching consumers. Products require verification through test inspections. However, this step has reduced value from a food manufacturer's viewpoint, because it does not visibly impact real economic trends. The most important first step in determining the quality and suitability of products is the inspection capability of food companies.

자동차 조립 라인의 디지털 생산 구축 사례연구 (Digital Manufacturing Strategy & Case study of Automotive General Assembly)

  • 최무웅;한승택;서정훈;우종훈;이춘재;최양렬
    • 한국CDE학회논문집
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    • 제10권3호
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    • pp.199-209
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    • 2005
  • In this paper, a digital simulation model for an automotive assembly line is constructed by adapting a digital manufacturing methodology. Applied methodology is a simulation for a plant level of the assembly production line. The first significance of this methodology is a validation of the production planning based on various scenarios. The second is pre-verification for the new production plan or production method. The third is a visualization of the production process. Several models were implemented and those models were verified. Then, it was possible to find a most efficient production scenario and production method.

한복생산 분야의 국가직무능력표준 개발에 관한 연구 (The Study on NCS Development for the Production of Hanbok)

  • 서승희;김정숙
    • 복식
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    • 제65권2호
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    • pp.62-74
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    • 2015
  • The purpose of this research is to analyse the process of development and verification of 'National Competency Standards' of Hanbok production, which was carried out in 2013 for the fashion industry. As the result of this research, the definition of the duty in Hanbok production is 'to conduct a series of step-by-step processes of planning and developing fabric and design, then making pattern, cutting fabric and sewing.' The competency unit for Hanbok production is analyzed in 10 categories: analysis of market trends, design plan, production and manipulation of fabric, production process plan, sample making, pattern making, cutting out, sewing, finishing sewing, inspection of the product quality. Competency unit elements of each competency unit are as follows. 1) analysis of market trends: to research market trend resources, to analyse consumers' buying trend, to analyse industry changes, 2) design plan: to develop design, to plan fabrication, to draw flats, 3) production and manipulation of fabric: to develop fabric planning, to prepare fabric manipulation, to conduct fabric manipulation, 4) production process plan: to grasp design, to plan sewing method, to prepare a specification sheet, 5) sample making: to make a sample pattern, to cut sample fabrics, to sew sample, to finish sample making, 6) pattern making: to measure body, to make production pattern, to adjust production pattern, 7) cutting out: to care fabrics, to lay out patterns, to cut out fabrics, 8) sewing: to sew a garment, to sew a lining, to attach a lining, 9) finishing sewing: to neaten edges, to attach trims, to press to finish, 10) inspection of the product quality: to confirm correspondence with the specification sheet, to inspect appearance.

제품, 공정, 설비 정보 표현 방법을 개선한 공정 중심 시뮬레이션 모델링 방법 (A Process-centric Simulation Modeling Method Improving Product, Process, and Facility Information Representation Method)

  • 백선중;오대균;이동건;이필립;류철호;우종훈;정용국
    • 해양환경안전학회지
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    • 제23권4호
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    • pp.421-431
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    • 2017
  • 본 연구에서는 기존에 제안되었던 공정 중심 모델링 방법을 개선하여 조선소의 다양한 생산 정보와 제약조건을 효과적으로 표현할 수 있도록 개선된 공정 중심 시뮬레이션 모델링 방법을 제안하였다. 그리고 이를 이용하여 시뮬레이션 모델을 구축할 수 있도록 다이어그램 구성 요소와 모델링 방법을 상세히 기술하였다. 이 모델링 방법에서는 복수의 제품과 설비가 공정에 투입되었을 때 우선순위를 지정할 수 있으며, 계층 구조를 가진 시뮬레이션 모델을 표현할 수 있도록 레이어 개념이 적용되어 있다. 그리고 조선소 생산 계획 정보를 바탕으로 절단 공정부터 대조립 블록 조립 공정까지를 본 논문에서 제안하는 방법으로 모델링하다. 이를 통하여 본 논문에서 제안하는 방법이 단일 설비가 여러 용도로 사용되는 경우에 기존의 모델링 방법에 비하여 유리한 것을 확인하였다. 결과적으로, 개선된 공정 중심 시뮬레이션 모델링 방법은 기존의 공정 중심 시뮬레이션 모델링 방법에서 표현하기 힘들었던 제약 조건과 흐름을 효과적으로 표현할 수 있으며, 계층 구조를 가진 조선소 생산 계획 검증 시뮬레이션 모델을 체계적으로 구축하는데 활용할 수 있다.

Educational examples of game development methodology and paper prototyping for effective digital game creation

  • Choi, Bu-ho
    • 한국컴퓨터정보학회논문지
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    • 제26권11호
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    • pp.59-66
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    • 2021
  • 본 연구에서는 게임 개발이 대형화되어감에 따라 많은 자본과 시간을 필요로 하게 되는 상황에서 초기 기획단계에서의 게임 방향성과 재미 검증의 어려움을 해결하기 위한 교육 방안을 검토하고자 한다. 따라서 게임기획의 방향을 적은 비용으로짧은 시간에 검증하고자 방법론들이 개발되고 있으며, 그 중 하나인 페이퍼 프로토타이핑을 이용한 초기 기획검증에 대한 실효성을 확인하고자 한다. 한 학기동안 게임기획을 배우고 있는 재학생 40여명을 대상으로 페이퍼 프로토타이핑 제작을 진행하였으며, 초기 게임기획의 아이디어를 효과적으로 구체화 할 수 있는 코어 메카닉 다이어그램, 스크럼, 기본심리욕구를 활용한 동기부여 방법을 교육하였다. 이 교육과정을 통해 11개의 페이퍼 프로토타이핑으로 보드게임이 완성되었고 수업에 참여한 학생들이 직접 교차플레이를 통해 재미를 검증함으로써 게임성을 확보하는데 유의미하였음을 확인하였다.

도시철도용 CBTC시스템 개발을 위한 RAMS관리계획 수립에 대한 연구 (RAMS Management Planning in CBTC System Development for Metropolitan Railroad Applications)

  • 신덕호;김건엽;오세찬;윤용기
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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    • pp.711-716
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    • 2011
  • Ministry of Land, Transportation and Maritime Affairs of Korea has started a research project on verification process and safety assessment of Communication Based Train Control (CBTC) system for metropolitan railroad control as a 3-year project starting from 2010. As a number of companies has made efforts in securing the technologies for domestic production of CBTC systems, the purpose of the project is to develop the specification for interoperability with the considerations for local environments including metropolitan train operations and wireless communications. And the developed systems and the RAMS related outcomes from the participating companies are subject to Independent Safety Assessment (ISA) performed by a foreign specialized agency and the corresponding certificates are to be issued as a part of the project. In this paper, the RAMS management for verification and commercialization of metropolitan railroad CBTC systems has been studied. The study includes response strategy for the requirements of international standards, responsibility and authority of the related institute and the companies, quantitative RAMS objectives, and risk management strategies in project fulfillment.

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조선소에서의 시뮬레이션 기반 생산에 관한 연구 : 선표 계획 검증을 중심으로 (A Study on Simulation based Manufacturing in Shipyards : Focused on a Long-term Plan Verification)

  • 이동건;오대균
    • 해양환경안전학회지
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    • 제20권1호
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    • pp.86-95
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    • 2014
  • 조선소의 생산성은 제한된 자원을 얼마나 효율적이고 체계적으로 관리하고 사용하는가에 달려있다. 최근 들어 조선소에서는 생산관리 시스템을 고도화하기 위해 시뮬레이션 기법을 적용한 연구가 활발히 진행되고 있다. 본 논문에서는 시뮬레이션 기법을 생산관리에 적용한 조선소의 시뮬레이션 기반 생산 개념을 연구하였다. 이는 조선소 현장에서 경험과 직관에 의한 의사결정을 지양하고, 정량적이고 구체적인 데이터에 기반을 둔 개선방안을 확립할 수 있게 한다. 본 논문에서는 조선소의 생산 계획 중 선표 계획 영역에 대한 시뮬레이션 적용 연구를 수행하였으며, 이를 위해 조선소의 생산 계획 프로세스와 시스템을 분석하고 상용 시뮬레이션 소프트웨어를 이용한 시뮬레이션 시스템의 설계를 수행하였다. 이러한 시뮬레이션 시스템은 현재 조선소 생산관리 시스템의 운용환경을 고려하여 웹 환경에서 운용가능한 구조를 갖고 있으며, 이를 통해 조선소에서는 보다 손쉽게 생산 계획을 시뮬레이션하고 결과를 분석함으로써 보다 신뢰도 높은 생산 계획을 수립할 수 있을 것으로 기대한다.