• Title/Summary/Keyword: Production module

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Method of DNC System Communication for FMS Construction (FMS 구축을 위한 DNC 시스템 통신기법)

  • 이석희;배용환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.805-815
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    • 1994
  • The development of automatic production systems has a trend toward Computer Integrated Manufacturing System(CIMS) in recent years. In hardware configuration, CIMS are composed of intelligent CAD/CAM work stations, multifunction CNC machining centers including material handling systems. The DNC systems present the key element of automation hierarchy in a FMS. A DNC system is one which connects a number of numerically-controlled machines to a common memory in a digital computer for part program storage with provision for on-demand distribution of part program data to machines using communication in hierarchical structure of central computer, control computer and cell controller. This paper describes the development of Behind-the-Tape-Reader(BTR) type DNC system using CYBER 180-830 as a central computer and IBM PC-386 cell control computer and NC lathe with FANUC 5T NC controller. In this system, the connection between central computer and cell control computer is done via RS-232C serial interface board, and the connection between cell control computer and FANUC 5T controller is done via parallel interface board. The software consists of two module, central computer communication module for NC program downloading and status uploading, NC machine running module for NC operating.

Transient Liquid Phase (TLP) Bonding of Device for High Temperature Operation (고온동작소자의 패키징을 위한 천이액상확산접합 기술)

  • Jung, Do-hyun;Roh, Myung-hwan;Lee, Jun-hyeong;Kim, Kyung-heum;Jung, Jae Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.1
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    • pp.17-25
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    • 2017
  • Recently, research and application for a power module have been actively studied according to the increasing demand for the production of vehicles, smartphones and semiconductor devices. The power modules based on the transient liquid phase (TLP) technology for bonding of power semiconductor devices have been introduced in this paper. The TLP bonding has been widely used in semiconductor packaging industry due to inhibiting conventional Pb-base solder by the regulation of end of life vehicle (ELV) and restriction of hazardous substances (RoHS). In TLP bonding, the melting temperature of a joint layer becomes higher than bonding temperature and it is cost-effective technology than conventional Ag sintering process. In this paper, a variety of TLP bonding technologies and their characteristics for bonding of power module have been described.

A CAD/CAM System for Blanking or Piercing of Irregular Shaped-Sheet Metal Products (불규칙형상 박판제품의 블랭킹 및 피어싱용 CAD/CAM 시스템)

  • 최재찬;김철;박상봉
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.174-182
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    • 1998
  • This paper describes a research work of developing a computer-aided design and machining of irregular shaped-sheet metal product for blanking or piercing operation. An approach to the CAD/CAM system is based on the knowledge-based rules. Knowledge for the CAD/CAM system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, strip-layout, die-layout, data conversion, modelling, and post-processor module. Based on knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of generating NC data automatically according to drawings of die-layout module. Results which are carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing die in this field.

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The efficiency of solarcell related to temperature (태양전지 온도에 따른 효율)

  • Shin, Hye-Young;Choi, Hong-Kyoo;Kim, Young-Kyu;An, Youn-Ki;Choi, June-Young;Yoon, Cheol-Gu;Lim, Myung-Hwan;Kim, Jong-Soo;Seo, Beom-Gwan
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.05a
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    • pp.356-359
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    • 2009
  • Photovoltaic system that is overcoming the problem of fossil furl, changes the output quantity rapidly according to the temperature of module. so, we studied this principle and considered the method making lower the temperature of module for maximization of electric power production. In this thesis, we concluded that we fit on below and upper direction of the module to decrease at the same temperature lower temperature of below direction is more useful for the generating quantity.

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Design of Electrode Structure for Reducing Ag Paste for Shingled PV Module Application (Shingled PV 모듈 적용을 위한 Ag Paste 저감 전극 구조 설계)

  • Oh, Won Je;Park, Ji Su;Lee, Jae Hyeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.4
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    • pp.267-271
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    • 2019
  • A shingled PV module is manufactured by dividing and bonding. In this method, the solar cell is divided by lasers and bonded using electrically conductive adhesives (ECAs). Consequently, the manufacturing cost increases because a process step is added. Therefore, we aim to reduce the production cost by reducing the amount of Ag paste used in the solar cell front. Various electrode structures were designed and simulated. The number of fingers was optimized by designing thinner fingers, and the number of fingers with the maximum power conversion efficiency was confirmed. The simulation confirmed the maximum efficiency in the 4-divided electrode pattern. The amount of Ag paste used for each electrode pattern was calculated and analyzed. The number of fingers was optimized by decreasing the width of the finger; this will not only reduce the amount of Ag paste required but also the increase the efficiency.

Improvement in Power of Shingled Strings by Re-work Process (Re-work 공정을 통한 슁글드 스트링의 출력 개선)

  • Song, Jinho;Jee, Hongsub;Moon, Daehan;Kim, Do-Heyong;Yang, O-Bong;Jeong, Chaehwan
    • Current Photovoltaic Research
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    • v.7 no.2
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    • pp.51-54
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    • 2019
  • The high density module (HDM) has advantages for its larger active area and smaller current density. This new way of making a photovoltaic (PV) module method has benefit for increasing module power with the same installed area. Because HDM consisted with serially connected PV strings, loss of strings during the fabrication process can increase the overall production cost.1-2 This study investigates the rework conditions of the shingled strings with electrically conductive adhesives (ECA). By heating the electrically connected area of a fabricated string, cured area become soft and a string can be detached for the rework process. After rework process, a refabricated string showed 5~10% increased output power compared to before rework process and reached to the 90~95% output power compare to the undamaged strings.

A Study of Tool Wear Measurement Using Image Processing (이미지 프로세싱을 활용한 공구의 마모 측정법 연구)

  • Sumin Kim;Minsu Jung;Jong-kyu Park
    • The Journal of Korea Robotics Society
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    • v.19 no.1
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    • pp.65-70
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    • 2024
  • Tool wear is considered an important issue in manufacturing and engineering, as worn tools can negatively impact productivity and product quality. Given that the wear status of tools plays a decisive role in the production process, measuring tool wear is a key task. Consequently, there is significant attention in manufacturing fields on the precise measurement of tool wear. Current domestic methods for measuring wear are limited in terms of speed and efficiency, with traditional methods being time-consuming and reliant on subjective evaluation. To address these issues, we developed a measurement module implementing the DeepContour algorithm, which uses image processing technology for rapid measurement and evaluation of tool wear. This algorithm accurately extracts the tool's outline, assesses its condition, determines the degree of wear, and proves more efficient than existing, subjective, and time-consuming methods. The main objective of this paper is to design and apply in practice an algorithm and measurement module that can measure and evaluate tool wear using image processing technology. It focuses on determining the degree of wear by extracting the tool's outline, assessing its condition, and presenting the measured value to the operator.

Particle Contamination Control in the Cleanroom Production Line using Partition Check Method (클린룸 제조공정에서 공정분할평가법을 이용한 입자오염제어)

  • Lee, Hyeon-Cheol;Park, Jung-Il;Lee, Seong-Hun;Noh, Kwang-Chul;Oh, Myung-Do
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2338-2343
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    • 2007
  • The practical studies on the method of particle contamination control for yield enhancement in the cleanroom were carried out. The method of the contamination control was proposed, which are composed of data collection, data analysis, improvement action, verification, and implement control. The partition check method for data collection and data analysis was used in the cellular phone module production lines. And this method was evaluated by the variation of yield loss between before and after improvement action. In case that the partition check method was applied, the critical process step was selected and yield loss reduction through improvement actions was observed. From these results, it is concluded that the partition check method is effective solution for particle contamination control in the cleanroom production lines.

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Optic Module for Laser Integrated Machine (레이저 복합가공기용 광학모듈의 제작)

  • Shin, Dong-Sig;Lee, Jae-Hoon;Suh, Jeong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1475-1480
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    • 2007
  • In the last few years, lasers have found new applications in production engineering as tools for surface treatment, cutting, welding, drilling and marking. So far, the laser has mainly been used in special laser processing machines ('laser-only') directly integrated into a production line or serving as stand-alone stations in the workshop. By combining conventional metal cutting technologies with laser processes in one machine, complete processing of a workpiece with different technologies in one setting can be realized. The main advantages are a reduction of the material flow between the production machines, which leads to a reduction in processing time and logistics, and an enhancement of manufacturing quality due to the processing in one setting. In addition to this approach new processing technologies such as laser-assisted machining are possible.

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Development of a CAPP System for Production and Maintenance of Aircraft Parts (항공기 부품의 생산 및 정비를 위한 공정 계획 시스템의 개발)

  • 노경윤;강수준
    • Journal of the Korea Institute of Military Science and Technology
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    • v.2 no.2
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    • pp.83-91
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    • 1999
  • Dynamic characteristic of manufacturing stage is understood and the utilization of each machine is maximized by developing on-line dynamic CAPP system to consider the overloads in the aircraft part manufacturing line. In this paper, a scheme of production planning and scheduling system was proposed through inspection about some predeveloped CAPP system. Developed production planning and scheduling system included process planning module. After precise inspection of some FMS line schema at domestic heavy industry, optimized FMS line was applied to aircraft part manufacturing and repairing factory. By virtue of considering overloads of factory and machine through on-line dynamic CAPP system, the utilization of resources is maximized and manufacturing lead time is minimized.

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