• Title/Summary/Keyword: Production automation

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Boundary Control of an Axially Moving Belt System in a Thin-Metal Production Line

  • Hong, Keum-Shik;Kim, Chang-Won;Hong, Kyung-Tae
    • International Journal of Control, Automation, and Systems
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    • v.2 no.1
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    • pp.55-67
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    • 2004
  • In this paper, an active vibration control of a translating steel strip in a zinc galvanizing line is investigated. The control objectives in the galvanizing line are to improve the uniformity of the zinc deposit on the strip surfaces and to reduce the zinc consumption. The translating steel strip is modeled as a moving belt equation by using Hamilton’s principle for systems with moving mass. The total mechanical energy of the strip is considered to be a Lyapunov function candidate. A nonlinear boundary control law that assures the exponential stability of the closed loop system is derived. The existence of a closed-loop solution is shown by proving that the closed-loop dynamics is dissipative. Simulation results are provided.

Matching Algorithm for PCB Inspection Using Vision System (Vision System을 이용한 PCB 검사 매칭 알고리즘)

  • An, Eung-Seop;Jang, Il-Young;Lee, Jae-Kang;Kim, Il-Hwan
    • Journal of Industrial Technology
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    • v.21 no.B
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    • pp.67-74
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    • 2001
  • According as the patterns of PCB (Printed Circuit Board) become denser and complicated, quality and accuracy of PCB influence the performance of final product. It's attempted to obtain trust of 100% about all of parts. Because human inspection in mass-production manufacturing facilities are both time-consuming and very expensive, the automation of visual inspection has been attempted for many years. Thus, automatic visual inspection of PCB is required. In this paper, we used an algorithm which compares the reference PCB patterns and the input PCB patterns are separated an object and a scene by filtering and edge detection. And than compare two image using pattern matching algorithm. We suggest an defect inspection algorithm in PCB pattern, to be satisfied low cost, high speed, high performance and flexibility on the basis of $640{\times}480$ binary pattern.

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An Automatic Block Allocation Methodology at Shipbuilding Midterm Scheduling (조선 중일정 블록 배량 계획 자동화 연구)

  • Hwang, InHyuck;Nam, SeungHoon;Shin, JongGye
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.6
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    • pp.409-416
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    • 2012
  • Most of the shipbuilding scheduling researches so far have been conducted with stress on the dock plan. That is due to the fact that the dock is the least extendable resource in shipyards and its overloading is difficult to resolve. However, once the dock scheduling is completed, it is also important to make a plan that make the best use of the rest of the resources in the shipyard, so that any additional cost is minimized. This study automates block allocation process by analyzing the existing manual process that designates production bays for the blocks during the midterm planning. Also, a planning scenario validation method is suggested, where block allocation scenarios based on diagrams are edited and simulated.

A n.0, pplication of the word processor in library works (도서관업무에 있어서 워드프로세서의 적용)

  • 김정현
    • Journal of Korean Library and Information Science Society
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    • v.12
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    • pp.199-232
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    • 1985
  • Word processor having the functions of a typewriter and a computer together have been used as a powerful tools for office automation. The purpose of this study is to find out the possible areas of the word processing a n.0, pplication in the library operations. For the study, the general concept, developmental process, structure, functions, kinds and suggested a n.0, pplicable areas in the library operations of word processor were investigated. Then, the cases of real a n.0, pplications of word processor in the library field were examplified. In conclusion, the areas where word processor can be of benefit to library workers can be summarized as follows, 1) Orders of books and periodical acquisitions, 2) On-line searching, and storage and editing of input as required, 3) Production of catalogues, and abstracting and indexing bulletin, 4) Budget control, circulation control, and serial control.

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A Study on Optimal Equipment Fleet focused on Pusher-loaded Scrapers in Earthmoving Operation (토사운반 공정의 스크레이퍼 중심 최적 장비조합에 관한 연구)

  • Lee, Hyung-Guk;Son, Chang-Baek;Lee, Dong-Eun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.39-42
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    • 2012
  • Pusher-Loaded Scrapers are important construction equipment for large earthmoving operations. Production rates of a Pusher-Loaded Scraper vary greatly in accordance with the temperature or elevation, the equipment performance, haul speed, haul-road conditions, the method of loading, and Number of scrapers per one pusher. Determining of most economical scrapers fleet regarding the size of equipment, model name, and number of scrapers demands time-consuming calculation because it needs to reference of varied performance charts or tables and repeat complicated calculation. In this study, decision-making support system for the Optimal Pusher-loaded Scrapers Fleet is suggested for the purpose of calculating easily and handling effectively variables which are changed depend of the work conditions. The prototype of this program is developed using MATLAB. And the Database of Pusher-loaded Scraper embodies Performance chart & Retarder chart, soil properties, and calculation-support table.

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A Design of Dynamic Simulator of Articulated Robot (다관절 로봇의 동적 시뮬레이터 설계)

  • Park, In-Man;Jung, Seong-Won
    • Journal of the Korean Society of Industry Convergence
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    • v.18 no.2
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    • pp.75-81
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    • 2015
  • This study proposes an articulated robot control system using an on/off-line robot graphic simulator with multiple networks. The proposed robot control system consists of a robot simulator using OpenGL, a robot controller based on a DSP(TMS320) motion board, and the server/client communication by multiple networks. Each client can control the real robot through a server and can compare the real robot motion with the virtual robot motion in the simulation. Also, all clients can check and analyze the robot motion simultaneously through the motion image and data of the real robot. In order to show the validity of the presented system, we present an experimental result for a 6-axis vertical articulated robot. The proposed robot control system is useful, especially, in the industrial fields using remote robot control as well as industrial production automation with many clients.

Development of communication delay model for Profibus token pssing Protocol (Profibus token pass ing protocol의 통신지연 모델 개발)

  • Kim, H. H.;Lee, K. C.;Lee, S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.470-473
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    • 2002
  • Most networks for automation are tuned to an expected traffic at their design stage. During their actual operations, however, the networks experience considerable changes in traffic from time to time. These traffic changes caused by common events like machine failure and production schedule change may adversely affect the network performance and, in turn, the performance of the connected devices. This paper presents communication delay model for Profibus token passing protocol, and introduces TTR selection methods to maintain a uniform level of network performance at all stations under changing network traffic.

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Design System Development of the Modular Jig & Fixture (모듈러 지그와 픽스쳐의 설계 시스템 개발)

  • Jung H.S.;Lee W.R.;Park J.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.714-717
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    • 2005
  • The concept of jigs and fixtures makes it possible to build fixtures that can be dismantled at project completion. Since this concept is modular, it is not limited to any particular unit shapes or sizes. Various standards assure that each component assemble rapidly, to get precision and accuracy. Best suited for prototype and low volume production, as well as, start-up or zero-runs, it can also substitute for damaged dedicated fixtures to minimize down-time. It need to do DB for each part by Pro/Engineer and to assemble before manufacturing. In the future will assemble each of clamping and position parts by automation.

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Optimization of Process Parameters Using a Genetic Algorithm for Process Automation in Aluminum Laser Welding with Filler Wire (용가 와이어를 적용한 알루미늄 레이저 용접에서 공정 자동화를 위한 유전 알고리즘을 이용한 공정변수 최적화)

  • Park, Young-Whan
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.67-73
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    • 2006
  • Laser welding is suitable for welding to the aluminum alloy sheet. In order to apply the aluminum laser welding to production line, parameters should be optimized. In this study, the optimal welding condition was searched through the genetic algorithm in laser welding of AA5182 sheet with AA5356 filler wire. Second-order polynomial regression model to estimate the tensile strength model was developed using the laser power, welding speed and wire feed rate. Fitness function for showing the performance index was defined using the tensile strength, wire feed rate and welding speed which represent the weldability, product cost and productivity, respectively. The genetic algorithm searched the optimal welding condition that the wire feed rate was 2.7 m/min, the laser power was 4 kW and the welding speed was 7.95 m/min. At this welding condition, fitness function value was 137.1 and the estimated tensile strength was 282.2 $N/mm^2$.

A comparison between thick-film ZnO and $SnO_2$ gas sensors for CO gas detection (CO 검지용 후막형 ZnO와 $SnO_2$ 가스센서의 비교)

  • Kim, Bong-Hee;Yi, Seung-Hwan;Kang, Hee-Bok;Sung, Yung-Kwon
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.209-212
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    • 1991
  • Recently, oxide semiconductor gas sensors consisted of n-type semiconductor materials such as $SnO_2$, ZnO and $Fe_2O_3$ have been widely used to detect reducing gases. The advantage of thick-film technology include the possibility of mass-production and automation, that of integrating the sensing element in a hybrid circuit and that of fuctional trimming of the sensor and/or the circuit. which would enable really interchangeable transducers to be prepared. In this paper, we made ZnO and $SnO_2$ gas sensors and investigated the sensitivity to CO gas. Therefore, we compared a ZnO gas sensor with a $SnO_2$ gas sensor.

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