• Title/Summary/Keyword: Production Seat System

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Development of a Coating Machine for Making Automotive Seat Covers

  • Park, Hong-Seok;Dang, Xuan-Phuong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.267-272
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    • 2017
  • Automotive seat covers with olefin film imported from foreign companies exhibit some problems such as low peeling strength and high burning rate. The traditional manufacturing process requires gas flame or direct heating for the laminating step. This paper introduces an alternative solution that replaces the olefin film and flame lamination method in making automotive seat covers or interior fabrics. We adopt a new manufacturing concept that applies a water-based resin coating to develop a coating system. The coating machine was successfully developed and tested. Results are intended to contribute to improving the quality and productivity of automotive seat cover production.

QUALITY STABILIZATION OF BALL SEAT IN AUTOMOTIVE SUSPENSION PARTS

  • KANG T.-H.;KIM I.-K.;KIM Y.-S.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.507-511
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    • 2005
  • Recently, many solution have been suggested to development of plastic products. Among many manufacturing technologies for plastic parts, the injection molding process is very attractive because of its low production cost and short cycle time. In this paper, the plastic ball seat of a ball joint, one of the essential components for automotive suspension or steering system, was studied to enhance its mechanical performance and durability by using PA66 that is reinforced polymeric plastic resin. But ball seat has some trouble in manufacture process. And strength of molded part is not enough to use. For the quality stabilization and reliability of injection molded parts, we designed the mold cavities through analytical simulation software and tested the mechanical performance for the injection molded ball-seat parts. After modification, tensile strength increases by about $13.5\%$. Strength and quality stabilization is improved.

The Optimum of Mold and Casting Condition for Simplification of Seat Motor Housing (Seat motor Housing의 부품 일체화를 위한 형상최적화에 관한 연구)

  • Lee Y.Y.;Kang T.H.;Kim J.S.;Kim I.G.;Kim Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1622-1625
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    • 2005
  • In modern Automobile Engineers, Modularize of parts is developing tendency that is more effective manufacture system and maintenance, and it also can be bring down the production cost. In this study will expect faults of mold and find the optimum of Casting Condition from the Simulation software (Z-CAST), tensile specimen is attempted for define the basic properties and process condition. In reasult, Diecasting of Seat Motor Housing is expected to be best fitted in Works.

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Fabrication and Characteristics of a Piezoelectric Valve for MEMS using a Multilayer Ceramic Actuator (적층형 세라믹 엑추에이터를 이용한 MEMS용 압전밸브의 제작 및 특성)

  • 정귀상;김재민;윤석진
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.5
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    • pp.515-520
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    • 2004
  • We report on the development of a Piezoelectric valvc that is designed to have a high reliability for fluid control systems, such as mass flow control, transportation and chemical analysis. The valve was fabricated using a MCA(multilayer ceramic actuator), which has a low consumption power, high resolution and accurate control. The fabricated valve is composed of MCA, a valve actuator die and an seat die. The design of the actuator dic was done by FEM(finite element method) modeling, respectively. And, the valve seat die with 6 trenches was made. and the actuator die, which possible to optimize control to MCA, was fabricated. After Si-wafer direct bonding between the seat die and the actuator die, MCA was also anodic bonded to the scat/actuator die structure. PDMS(poly dimethylsiloxane) sealing pad was fabricated to minimize a leak-rate. It was also bonded to scat die and stainless steel package. The flow rate was 9.13 sccm at a supplied voltage of 100 V with a 50 % duty ratio and non-linearity was 2.24 % FS. From these results, the fabricated MCA valve is suitable for a variety of flow control equipments, a medical bio-system, semiconductor fabrication process, automobile and air transportation industry with low cost, batch recess and mass production.

A Numerical Study on the Flow of a Model Intake Port Using Low Reynolds Number (저 레이놀즈수 k-ε난류모형에 의하 축대칭 모형포트 유동의 수치해석적 연구)

  • Hong, Y.J.;Kim, C.S.;Choi, Y.D.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.1
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    • pp.26-37
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    • 1994
  • In this study, flow of a model intake port/valve system is analyzed by using low Reynolds number $k-{\varepsilon}$ model. Discharge coefficient was obtained from computational results for the various cases of valve lifts. Discharge coefficient becomes maximum when the valve lift is 20mm, and does not increase or decrease in proportional to valve lift. Most of pressure drop and production of turbulent kinetic energy occur at the edge points of the valve and the valve seat Thus, in order to improve discharge coefficient, rounding of edge points in valve and valve seat is recommended. As valve lift is increased, the velocity of the intake jet in the valve passage decreases, and the direction of the jet is more inclined toward the valve seat.

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Optimal Switching Frequency in Limited-Cycle with Multiple Periods

  • Sun, Jing;Yamamoto, Hisashi;Matsui, Masayuki;Kong, Xianda
    • Industrial Engineering and Management Systems
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    • v.11 no.1
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    • pp.48-53
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    • 2012
  • Due to the customer needs of reducing cost and delivery date shorting, prompt change in the production plan became more important. In the multi period system (For instance, production line.) where target processing time exists, production, idle and delay risks occur repeatedly for multiple periods. In such situations, delay of one process may influence the delivery date of an entire process. In this paper, we discuss the minimum expected cost of the case mentioned above, where the risk depends on the previous situation and occurs repeatedly for multiple periods. This paper considers the optimal switching frequency to minimize the total expected cost of the production process. In this paper, first, the optimal switching frequency model is proposed. Next, the mathematic formulation of the total expectation is presented. Finally, the policy of optimal switching frequency is investigated by numerical experiments.

INJURY PERFORMANCE EVALUATION OF THE CHILD RESTRAINT SYSTEMS

  • Shin, Y.J.;Kim, H.;Kim, S.B.;Kim, H.Y.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.185-191
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    • 2007
  • The new FMVSS 208, 213, 225 regulations include automatic suppression of airbags to prevent low-risk airbag deployment and the use of child seats with a rigid-bar anchor system. The regulations mean that children must sit in the rear seat, but do not include other specific safety measures for their protection. In the rear, restraint equipment consists of three-point shoulder/lap belts for the outside seats and a static two-point lap belt in the middle, with no additional devices such as pretensioners or load limiters; this is far from optimal for children. This study investigated injury rates using a 3-year-old-child dummy. ECE R44 sled tests used a booster, a speed of 48 km/h, and a 26- to 32-g rectangular deceleration pulse. While seated on a booster, the dummies were restrained by an adult shoulder/lap three-point belt. HIC_15 msec, Chest G and Nij were somewhat lower with an emergency locking retractor (ELR)+pretensioner+load limiter than with only an ELR or with ELR+pretensioner. However, the current seat-belt system results in injury rates that exceed the limit for OOP performance under the new FMVSS 208 regulations.

A study on the characteristics of high frequency road noise transmission at the rear seat of a hatch back compact car using PBNR (Power Based Noise Reduction) method (파워기반 소음감소 기법을 이용한 준중형 해치백 후석 고주파성 로드노이즈 전달특성 연구)

  • Lee, Jonghyun;Cho, Sehyun;Yi, Juwan;Lee, Chulhyun;Yang, Jungmin
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.4
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    • pp.248-255
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    • 2018
  • It is known that the road noise on the rear seat of a hatchback type car is worse than that of a sedan type car because of the weakness on sealing structure. Therefore, a sound sealing system and sufficient absorption/insulation performance are required. In the case of a compact segment car, however, the application of the sufficient absorption and insulation materials is limited, because of the restriction on the production cost and weight of the car. In this study, we estimate the noise transmission path on the vehicle's body structure from tires and ground using the PBNR (Power Based Noise Reduction) method which is useful in quantitative measurement. Based on these results, we suggest an alternative absorption/insulation method for the better performance of rear seat road noise reduction in a compact hatchback car.

A study on the processing for producing remedy sheets taking advantage of natural mineral resources (천연원료를 이용한 치료시트 제조에 관한 연구)

  • Kim eon-won;Choi Jung Sang
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.243-257
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    • 2002
  • A study on processing for producing cure seat radiated by Original Infrared Rays and Magnatic force. We are well aware that Original Infrared Rays and Magnatic force influence on our human body benificially. In the technical background of this research product, we treated that the product has some operations of ceramic hardwood charcoal, far infrared rays and magnetic, so it can serve large part curative values made of far infrared rays and magnetic force of ceramics. Also, in the special quality of the product deal with ceramic, hard charcoal, ferrite, gelatin what is needed in production. And among them, ferrite, ceramic and hard charcoal are introduced by the manufacturing process of the moleculeization. In concluding, this study described the manufacturing process on the basis of the worksheets and arranged the useful effect which effect on human body. There are so many symptoms in the pain of muscle. It's very various. for example, it is the cause of the liver, the spleen and a kidney function's weakening. the cause of the backbone subluxation, the cause of the shoulder joint and scapula, the cause of the sacrum and iliacjoint, the cause of hip joint and the cause of a sprain. In this thesis, we mainly deal with the method which the muscle and nervous system disease by fatigue and a sprain cure seat radiated by Original Infrared Rays and Magnatic force. then, Original Infrared Rays and Magnatic force pack up frapezius muscle, gluteus minimum muscle, gluteus medius muscle, gluteus maximus muscle, pririformis muscle around the spine. through this course the moral pressure by the nervous system disease can be treat.

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Development of Multimedia Contents System for Passenger in Train (차량 내 멀티미디어콘텐츠 시스템 구현에 관한 연구)

  • Chang, Duk-Jin;Kang, Song-Hee;Song, Dahl-Ho
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.1563-1571
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    • 2011
  • In the commercial trains, there are monitors hung on the ceiling which simply display broadcasted contents so a passenger in a cabin has only one choice of passively watching them or not. To lead the application of IT in railway, keep a passenger from tedious journey, or help a passenger having a productive time, an MCS(Multimedia Contents System) was analyzed, designed, and implemented. A passenger can select and use a content from a smart terminal that is attached at the passenger's seat. A smart terminal is one that has its own memory and processor to handle informations and interact with a user. In this paper, the contents, such as train schedule, transfer information, traveling information, e-book, TV, music, and game, that the MCS can provide were introduced. To validate the applicability of the MCS on a next generation high-speed train, a testing environment will be set on a pre-production car and tested. The successful installation of the MCS will boost up the competitive power of the next generation train in the world market.

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