• Title/Summary/Keyword: Processing Equipment

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Safety Monitoring of a Processing Plant for Preparing Raw Oysters Crassostrea gigas for Consumption (생식용 굴(Crassostrea gigas) 작업장의 위생안전성에 대한 모니터링)

  • Kang, Kyung Tae;Park, Sun Young;Choi, Jong-Duck;Kim, Min Joo;Heu, Min Soo;Kim, Jin-Soo
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.50 no.2
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    • pp.120-129
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    • 2017
  • This study assessed the safety of raw oysters Crassostrea gigas for consumption during processing in a processing plant. Bacterial contamination (e.g., viable cell counts, coliform groups, Escherichia. coli and pathogenic bacteria) and chemical contamination (e.g., heavy metals and shellfish toxins) were measured on raw oysters, a processing equipment, employees and work areas. No total mercury, lead, paralytic shellfish poison, diarrheic shellfish poison or norovirus was detected in any post-harvested oyster samples. However, the cadmium level ranged from 0.1-0.2 mg/kg. The viable cell count, E. coli and coliform group levels in post-harvested oysters ranged from 4.00-4.54 log CFU/g, ND-210 MPN/100 g and 110-410 MPN/100 g, respectively. The viable contaminating cell counts on employees, equipment and work areas were in the range of $0.90-3.46log\;CFU/100cm^2$. Airborne bacteria in the work areas ranged from 0.60 to 1.81 log CFU/plate/15 min. Thus, no significant health risks were detected in the processing plant.

A study on counting number of passengers by moving object detection (이동 객체 검출을 통한 승객 인원 개수에 대한 연구)

  • Yoo, Sang-Hyun
    • Journal of Internet Computing and Services
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    • v.21 no.2
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    • pp.9-18
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    • 2020
  • In the field of image processing, a method of detecting and counting passengers as moving objects when getting on and off the bus has been studied. Among these technologies, one of the artificial intelligence techniques, the deep learning technique is used. As another method, a method of detecting an object using a stereo vision camera is also used. However, these techniques require expensive hardware equipment because of the computational complexity of used to detect objects. However, most video equipments have a significant decrease in computational processing power, and thus, in order to detect passengers on the bus, there is a need for an image processing technology suitable for various equipment using a relatively low computational technique. Therefore, in this paper, we propose a technique that can efficiently obtain the number of passengers on the bus by detecting the contour of the object through the background subtraction suitable for low-cost equipment. Experiments have shown that passengers were counted with approximately 70% accuracy on lower-end machines than those equipped with stereo vision camera.

Development and Performance Improvement of old Aluminum Extruder Remanufacturing Technology (노후된 알루미늄 압출기의 재제조 기술 개발 및 성능 개선)

  • Sang-Min Yoon;Hang-Chul Jung;Man-Seek Kong
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.95-103
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    • 2023
  • The domestic remanufacturing industry is concentrated in auto parts, so it is necessary to expand into various industries. In the domestic aluminum industry, the extrusion process accounts for more than 40% of the total, but the old and management of the extrusion equipment is not done properly. In particular, the extruder has a structure in which equipment is not replaced until major parts are damaged or worn, so there are problems such as lower process precision, productivity and production efficiency compared to new equipment, and high maintenance costs. In this study, the old extruder was remanufactured for major high-risk parts through Failure Mode and Effect Analysis(FMEA), and the process level and performance of the extruder were evaluated before and after remanufacturing. Compared to the existing extruder, the standard deviation of the remanufacture extruder was reduced by 93.5%, 57.9%, and 70.0%, respectively, in major process control items such as container temperature, billet temperature, and ram speed, keeping performance constant. In addition, it was possible to produce products with complex shapes that could not be produced before due to problems such as dimensional deviation within tolerances. In this study, remanufacturing guidelines were presented by analyzing the effect of failure modes of the old extruder, and the performance improvement of the extruder was confirmed.

Evaluation of Characteristics of CBN Honing Stone for Cylinder Liner Honing of Marine Diesel Engine

  • Jeong, Jae-Hyun;Kim, Jong-Sun;Lee, Yeon-Chang;Lee, Sung-Yul;Moon, Kyung-Man;Kim, Yun-Hae
    • International Journal of Ocean System Engineering
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    • v.2 no.4
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    • pp.239-243
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    • 2012
  • The cylinder liner of a low speed engine is one of the most important parts of the marine diesel engines used in merchant ships. However, a sufficient degree of precision in the manufacturing method for these cylinder liners has never existed. Conventional honing stones have always been used for machining large marine cylinder liners. Therefore, it is necessary to develop a honing process that optimizes the honing characteristics. In this study, a CBN honing stone was manufactured to improve the honing performance for a cylinder liner and shorten the processing time, and machining experiments on a practical cylinder liner were carried out. Then, a comparison was made between the CBN honing and honing with a conventional GC stone using parameters such as the honing time, machining quantity, and honing cost. As a result, for a #60 CBN stone, the machining amount was significantly improved compared to the conventional one by about $1.1{\mu}m$/min, and in respect to the machining cost, a reduction of about 57% was achieved. However, an improvement in the process with a #800 CBN stone could not be expected because it did not show a significant difference compared to the case of the existing stone. From the above results, if the liner were honed using a CBN honing stone, the rough machining and intermediate processing during an early stage of the honing process were excellent compared to the conventional one. However, we could not find a significant difference in the case of finish honing.

The Development of Automatic Inspection System of Differential Driver Gear through Research Convergence of Industrial and Academia (산학 융합 연구를 통한 차동 기어 자동 검사 시스템의 개발)

  • Lee, Jeong-Ick
    • Journal of the Korea Convergence Society
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    • v.9 no.10
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    • pp.257-263
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    • 2018
  • The purpose of this study is to develop an automatic inspection system for a part of the differential drive gear into the transmission. This technology will make using the microvision automatic test equipment and automatic test equipment microlaser. This is that the operator intends to make the defect rate 0 in the inspection stage of the product which has been carelessly processed. The equipment developed in this research project will be applied to many areas. Packaging companies, nut bolt processing company, precisely supplier for printing on top of the semiconductor, SMT, etc. The company wants to sell the vision inspection equipment for various applications. If the defective rate of 0 is achieved through this research project, it is also possible to secure a stable supply from the parent company, and to lay the foundations for exporting based on product reliability. When the automatic inspection system is applied to domestic automobile parts processing companies, the reliability of automobiles in Korea will be greatly increased.

Development of the integrated unit module large-capacity inverter arc welding machines and application for butt welding of thick weldments (단위 모듈 집적형 대용량 인버터 아크용접기의 개발과 후판 맞대기 용접에의 적용)

  • Shin, Hee-Seop;Jung, Yun-Ho;Son, Chang-Hee;Lim, Sung-Ryong;Jung, Soo-Wook;Yoon, Hye-Won;So, Soon-Sam;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.24-24
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    • 2009
  • 현재 조선소를 비롯하여 각종 산업 전반적으로 기존의 SCR 용접기를 대체하여 용접품질이 우수한 인버터 용접기가 널리 사용되고 있는 실정이다. 그러나 기존 인버터 용접기의 전원은 Mono 타입으로 이루어져 있어 대용량 인버터 용접기의 경우 대용량 스위칭 소자가 요구되어 제조원가가 높다. 그리고 문제 발생 시 용접기의 사용이 불가능하게 된다. 개발된 단위모듈을 병렬로 연결하여 대용량 용접기를 구성하게 되면 제조원가를 절감할 수 있으며 병렬로 연결되어 단위 모듈에 문제가 발생하여도 계속적인 사용이 가능하고, 주 회로를 작은 용량으로 분산시켜 전력을 제어하므로 높은 에너지 효율을 가지게 된다. 또한 인버터 용접기의 가장 중요한 성능인 스위칭 주파수에 있어서도 기존의 인버터 용접기는 20kHz의 스위칭 주파수를 가지지만 본 기술은 낮은 전력을 병렬로 연결하여 대용량을 동시에 제어가능 하므로 약 70kHz의 고속제어가 가능하다. 본 연구에서는 개발된 용량 170A단위모듈을 병렬로 연결하여 단위모듈 집적형 인버터 아크용접기 510A, 680A급의 부하테스트 실시 및 기본출력특성에 대하여 실험하였으며, GMAW에서 ${\Phi}1.6$ 솔리드 와이어를 이용하여 두께 20t의 후판 맞대기 용접에 적용실험을 실시하였다. 그 결과 모든 전류영역에서의 부하특성 및 출력특성이 양호하게 나타났으며, 후판 맞대기 용접에서는 SAW에 버금가는 생산성과 용접특성을 얻을 수 있었다.

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A Study on Design Improvement by Vibration Analysis of Hardened Glass & Sapphire Machining Equipment for Smart IT Parts Industry (스마트 기기용 강화유리&사파이어 유리 전용 가공기의 진동해석을 통한 설계 개선에 관한 연구)

  • Cho, Jun-Hyun;Park, Sang-Hyun;An, Beom-Sang;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.51-56
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    • 2016
  • High brittleness is a characteristic of glass, and in many cases it is broken during the process of machining due to processing problems, such as scratches, chipping, and notches. Machining defects occur due to the vibration of the equipment. Therefore, design techniques are needed that can control the vibration generated in the equipment to increase the strength of tempered glass. The natural frequency of the machine tool via vibration analysis (computer simulation) must be accurately understood to improve the design to ensure the stability of the machine. To accurately understand the natural frequency, 3D modeling, which is the same as actual apparatus, was used and a constraint condition was also applied that was the same as that of the actual apparatus. The maximum speeds of ultrasonic and high frequency, which are 15,000 rpm and 60,000 rpm, respectively, are considerably faster than those of typical machine tools. Therefore, an improved design is needed so that the natural frequency is formed at a lower region and the natural frequency does not increase through general design reinforcement. By restructuring the top frame of the glass processing, the natural frequency was not formed in the operating speed area with the improved design. The lower-order natural frequency is dominant for the effects that the natural frequency has on the vibration. Therefore, the design improvement in which the lower-order natural frequency is not formed in the operating speed area is an optimum design improvement. It is possible to effectively control the vibrations by avoiding resonance with simple design improvements.

Design and Implementation of NMEA Multiplexer in the Optimized Queue (최적화된 큐에서의 NMEA 멀티플렉서의 설계 및 구현)

  • Kim Chang-Soo;Jung Sung-Hun;Yim Jae-Hong
    • Journal of Navigation and Port Research
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    • v.29 no.1 s.97
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    • pp.91-96
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    • 2005
  • The National Marine Electronics Association(NMEA) is nonprofit-making cooperation composed with manufacturers, distributors, wholesalers and educational institutions. We use the basic port of equipment in order to process the signal from NMEA signal using equipment. When we don't have enough one, we use the multi-port for processing. However, we need to have module development simulation which could multiplex and provide NMEA related signal that we could solve the problems in multi-port application and exclusive equipment generation for a number of signal. For now, we don't have any case or product using NMEA multiplexer so that we import expensive foreign equipment or embody NMEA signal transmission program like software, using multi-port. These have problems since we have to pay lots ci money and build separate processing part for every application programs. Besides, every equipment generating NMEA signal are from different manufactures and have different platform so that it could cause double waste and loss of recourse. For making up for it, I suggest the NMEA multiplexer embodiment, which could independently move by reliable process and high performance single hardware module, improve the memory efficiency of module by designing the optimized Queue, and keep having reliability for realtime communication among the equipment such as main input sensor equipment Gyrocompass, Echo-sound, and GPS.

Prospect of large scale Grain Drying, Storage and Milling Facility Complex in Korea (우리나라의 대규모 곡물 종합조제시설의 문제점 및 전망)

  • Kim, Tae Wook;Park, Kyung Kyoo
    • Current Research on Agriculture and Life Sciences
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    • v.14
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    • pp.37-47
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    • 1996
  • The main objectives of this studies are to present the most desirable rice processing complex model system in a given our situations by comparision and analyzing the major factors and, also recommend the future prospect of the rice processing complex in Korea. There are 3 different rice processing complex models in Korea. Those are concrete bin, flat type steel bin and square bin. These systems have a lot of differences and have their own characteristics such as capital requirement, efficiency, storage capacity and quality controls. The major problems of the existing rice processing centers in Korea are high fixed cost and the unbalnced systems. Following is summary to solve this problems: 1. Development of the large scale harvester and high speed continuous dryer. 2. Quality inspective system of bulk grain and large scale temporary storage facilities. 3. Large size readjustment of arable land. 4. Select the convenient location of rice processing center and formulation of well equipment facilities.

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Research on Development of Side Scan Sonar using multi-beam Sensors (멀티빔 센서를 이용한 사이드 스캔 소나 개발에 관한 연구)

  • 장유신;계중읍;구융서;박승수;김지한;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.696-699
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    • 2004
  • A side scan sonar system uses the towfish installed sonars, It is an equipment that search images of the bottom surface of the sea in real time. It is a typical equipment that is related to a sea investigation such as a geological survey, seabed communication cable and power line cable placing repair investigation, fish breeding ground investigation, sea purification, relic and mineral investigation, and mine and submarine search. It used to fined objects and investigate on the seabed surface. But, recently, it is used to sea purification and geological survey that require information of the correct surface of the seabed. So, it needs various filtering technique and image processing techniques development to acquire high resolution image. therefore, this research develops a side scan sonar using multi-beam sensors that supply various information with the fast scan speed and correct high resolution that is not a simple underwater investigation equipment.

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