• 제목/요약/키워드: Process pressure

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초고압 절연 스페이서의 자동가압 겔화 성형 공정을 위한 경화 보압의 최적화 (Optimization of Curing Pressure for Automatic Pressure Gelation Molding Process of Ultra High Voltage Insulating Spacers )

  • 이찬용;조한구;이재형
    • 한국전기전자재료학회논문지
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    • 제37권1호
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    • pp.56-62
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    • 2024
  • By introducing curing kinetics and chemo-rheology for the epoxy resin formulation for ultra-high voltage gas insulated switchgear (GIS) Insulating Spacers, a study was conducted to simulate the curing behavior, flow and warpage analysis for optimization of the molding process in automatic pressure gelation. The curing rate equation and chemo-rheology equation were set as fixed values for various factors and other physical property values, and the APG molding process conditions were entered into the Moldflow software to perform optimization numerical simulations of the three-phase insulating spacer. Changes in curing shrinkage according to pack pressure were observed under the optimized process conditions. As a result, it was confirmed that the residence time in the solid state was shortened due to the lowest curing reaction when the curing holding pressure was 3 bar, and the occurrence of deformation due to internal residual stress was minimized.

자동차 대시보드의 사출압력 최소화를 위한 게이트 위치와 공정조건의 강건설계 (Robust Design of Gate Locations and Process Parameters for Minimizing Injection Pressure of an Automotive Dashboard)

  • 김광호;박종천
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.73-81
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    • 2014
  • In this paper, multiple gate locations and process conditions under concern are automatically optimized by considering robustness to minimize the injection pressure required to mold an automotive dashboard. Computer simulation-based experiments using orthogonal arrays(OA) and a design-range reduction algorithm are consolidated into an iterative search scheme, which is then used as a tool for the optimization process. The robustness of a design is evaluated using an OA-based simulation of process fluctuations due to noise as well as the signal-to-noise ratio. The optimal design solution for the automotive dashboard shows that the robustness of the injection pressure is significantly improved when compared to the initial design. As a result, both the die clamping force and the pressure distribution in the part cavity are also much improved in terms of their robustness.

RF 마그네트론 스퍼터링법으로 제작된 ITO 박막의 공정압력 변화에 따른 특성 (Properties of ITO thin films deposited by RF magnetron sputtering with process pressure)

  • 정성진;김덕규;김홍배
    • 반도체디스플레이기술학회지
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    • 제9권4호
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    • pp.83-86
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    • 2010
  • The transparent electrode properties of ITO films deposited by RF magnetron sputtering with process pressure were investigated. The ITO thin films was deposited on a glass substrate using a target with 3in diameter sintered at a ratio of $In_2O_3$ : $SnO_2$ (9 : 1). 200-nm-thick ITO thin films were manufactured by various process pressures ($2.0{\times}10^{-2}$, $7.0{\times}10^{-3}$ and $2.0{\times}10^{-3}$ Torr). The optical transmittance and resistivity of the deposited ITO thin films showed a relatively satisfactory result under $10^{-2}$ Torr. For high process pressure, the optical transmittance was below 80%, while for low process pressure, the optical transmittance was above 85%. As a result of of mobility, resistivity and carrier concentration by Hall measurement, we obtained satisfactory properties to apply into a transparent conducting thin film.

Moldflow를 이용한 드럼세탁기 케이스의 사출성형공정에 관한 연구 (A study on the Injection Molding Process of the Case of Drum Type Washer using Moldflow)

  • 박철우
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권1호
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    • pp.90-96
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    • 2009
  • Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. Today, injection molded parts have been increased dramatically the demand for high strength and quality applications. This report investigates that the optimum injection molding condition for minimum of shrinkage. Molding shrinkage is occurred by several reasons such as thermal shrinkage, a hardening process and compressibility. This report concentrate on shrinkage by a hardening process. As Change a holding pressure and holding time, checked deflections of X, Y, Z directions by shrinkage based on same condition. In conclusion, it was found that holding pressure is stronger and holding time is longer, the deflection by shrinkage is smaller because injection molding needs enough time for cooling and high density. The FEM Simulation CAE tool. Moldflow, is used for the analysis of injection molding process.

레오로지 박판의 전자교반을 응용한 진공 저압주조 제조공정 (Fabrication Process of Rheology Material Thin Plate Using Vacuum Low Pressure Die-casting Process with Electromagnetic Stirring)

  • 장신규;배정운;진철규;강충길
    • 한국주조공학회지
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    • 제32권1호
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    • pp.16-23
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    • 2012
  • In this study, we develop the lower pressure die casting with rheo-forming process of A356 aluminum alloy and vacuum system which can control the crystal size and obtain the high strengthened-light material. Using this process, we fabricate the thin plate for bipolar plate through the low pressure die casting with electromagnetic stirring and vacuum-evacuation which can control the crystal grain by electromagnetic stirring. Thin plate ($110mm{\times}130mm{\times}1mm$) is fabricated by this process. The average Vickers hardness of thin plate is about 77 HV.

Numerical Analysis of Pressure and Temperature Effects on Residual Layer Formation in Thermal Nanoimprint Lithography

  • Lee, Ki Yeon;Kim, Kug Weon
    • 반도체디스플레이기술학회지
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    • 제12권2호
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    • pp.93-98
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    • 2013
  • Nanoimprint lithography (NIL) is a next generation technology for fabrication of micrometer and nanometer scale patterns. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. To successfully imprint a nanosized pattern with the thermal NIL, the process conditions such as temperature and pressure should be appropriately selected. This starts with a clear understanding of polymer material behavior during the thermal NIL process. In this paper, a filling process of the polymer resist into nanometer scale cavities during the thermal NIL at the temperature range, where the polymer resist shows the viscoelastic behaviors with consideration of stress relaxation effect of the polymer. In the simulation, the filling process and the residual layer formation are numerically investigated. And the effects of pressure and temperature on NIL process, specially the residual layer formation are discussed.

초고압을 이용한 신선초 녹즙의 살균 및 갈색화 효소의 불활성화 (Inactivation of Microorganisms and Browning Enzymes in Angelica keiskei Juice Using High Hydrostatic Pressure)

  • 이동언;박지용;이윤범;여익현
    • 한국식품과학회지
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    • 제27권6호
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    • pp.991-996
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    • 1995
  • 비열처리공법 중 하나로 새롭게 주목받고 있는 초고압처리를 신선초 녹즙에 적용하여 미생물의 살균정도 및 갈변효소의 불활성화정도를 살펴보았다. 실험에는 $3800\;kg_f/cm^2{\sim}6700\;kg_f/cm^2$ 범위의 압력에서 $3{\sim}17\;min$동안 처리하였으며 반응표면분석법(RSM)을 이용하여 미생물 및 효소 불활성화의 최적조건을 구하고자 하였다. 반응표면분석결과 $5700\;kg_f/cm^2$ (558.6 MPa)에서 7.16 min 처리할 때 3.44 log cycles의 총균수 감소효과를 얻을 수 있을 것으로 예상되었다. 대장균의 경우, 모든 처리 조건에서 완전살균이 가능하였다. Peroxidase나 PPO와 같은 갈색화효소는 초고압처리에 의해서 쉽게 불활성화 되지 않았으며, 미생물이나 효소의 불활성화는 처리시간보다는 압력에 더욱 의존함을 알 수 있었다.

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SPH 기법을 활용한 Type 4 복합재료 압력용기 낙하 충격 해석 (Fall Impact Analysis of Type 4 Composite Pressure Vessels Using SPH Techniques)

  • 송귀남;김한상
    • 한국수소및신에너지학회논문집
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    • 제32권3호
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    • pp.172-179
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    • 2021
  • The drop impact analysis was carried out on Type 4 pressure containers, and the degree of damage to the falling environment was predicted and determined using smoothed particle hydrodynamics (SPH) techniques. The purpose of the design and the optimization process of the winding pattern of the pressure vessel of the composite material is to verify the safety of the container in actual use. Finally, an interpretation process that can be implemented in accordance with domestic test standards can be established to reduce the cost of testing and containers through pre-test interpretation. The research on the fall analysis of pressure vessels of composite materials was conducted using Abaqus, and optimization was conducted using ISIGHT. As a result, the safety of composite pressure vessels in the falling environment was verified.

Non-Gaussian time-dependent statistics of wind pressure processes on a roof structure

  • Huang, M.F.;Huang, Song;Feng, He;Lou, Wenjuan
    • Wind and Structures
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    • 제23권4호
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    • pp.275-300
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    • 2016
  • Synchronous multi-pressure measurements were carried out with relatively long time duration for a double-layer reticulated shell roof model in the atmospheric boundary layer wind tunnel. Since the long roof is open at two ends for the storage of coal piles, three different testing cases were considered as the empty roof without coal piles (Case A), half coal piles inside (Case B) and full coal piles inside (Case C). Based on the wind tunnel test results, non-Gaussian time-dependent statistics of net wind pressure on the shell roof were quantified in terms of skewness and kurtosis. It was found that the direct statistical estimation of high-order moments and peak factors is quite sensitive to the duration of wind pressure time-history data. The maximum value of COVs (Coefficients of variations) of high-order moments is up to 1.05 for several measured pressure processes. The Mixture distribution models are proposed for better modeling the distribution of a parent pressure process. With the aid of mixture parent distribution models, the existing translated-peak-process (TPP) method has been revised and improved in the estimation of non-Gaussian peak factors. Finally, non-Gaussian peak factors of wind pressure, particularly for those observed hardening pressure process, were calculated by employing various state-of-the-art methods and compared to the direct statistical analysis of the measured long-duration wind pressure data. The estimated non-Gaussian peak factors for a hardening pressure process at the leading edge of the roof were varying from 3.6229, 3.3693 to 3.3416 corresponding to three different cases of A, B and C.

수소연료전지 차량 충전에서의 압력강하 분석 (Pressure Drop Analysis on Filling of Hydrogen Fuel Cell Vehicles)

  • 서효민;박병흥
    • 한국가스학회지
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    • 제27권1호
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    • pp.38-47
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    • 2023
  • 수소연료전지 차량 충전 과정에서, 충전소에서의 공급압력과 차량 내 저장 탱크의 압력 차이에 의해 수소가 흐르게 되고 유량은 압력 차에 의존한다. 따라서 충전 과정에서 발생하는 수소의 압력강하에 대한 고려는 필수적이며 이의 분석을 통해 수소 충전 과정의 효율성을 높일 수 있다. 본 연구에서는 충전라인 중 호스, 노즐/리셉터클, 파이프, 밸브에 대하여 압력강하를 분석하였다. 호스와 파이프는 도관에서의 압력강하로, 노즐/리셉터클은 흐름 노즐 식으로, 밸브는 기체 유량 식으로 계산하였다. 또한 각 구성요소에서 발생하는 압력강하 효과를 종합 분석한 결과 전체 충전라인에서 압력강하에 가장 큰 영향을 주는 요소는 밸브에서의 압력강하임이 밝혀졌다. 이번 연구는 추후 수소 충전을 포함한 수소 유동 해석으로 수소 충전 과정의 모델 개발에 활용될 수 있을 것이다.