• Title/Summary/Keyword: Process macro

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A six sigma Project for Reducing the Cost Copper Materials of the Cable Manufacturing Process (전선 제조공정의 동(銅) 재료비 개선을 위한 6시그마 프로젝트)

  • Bae, Young-Ju
    • Journal of the Korea Safety Management & Science
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    • v.11 no.1
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    • pp.121-130
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    • 2009
  • This paper considers a six sigma project for reducing the cost copper of the cable materials in a electric wire company. The project follows a disciplined process of five macro phases: define, measure, analyze, improve, and control (DMAIC). A process map is used to identify process input variables. Three key process input variables are selected by using an input variables are selected by using an input variable evaluation table: large cable, plating, and a twisted pair. DOE is utilized for finding the optimal process conditions of the three key process input variables. The implementing result of this six sigma project is enable for reducing of the 2.8% copper materials.

A Six Sigma Project for Reducing the Color Variation of the Monitor Materials (모니터 소재의 색상편차 개선을 위한 6시그마 프로젝트)

  • 홍성훈;반재석
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.166-176
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    • 2001
  • This paper considers a six sigma project for reducing the color variation of the monitor materials in a chemical plant. The project follows a disciplined process of five macro phases: define, measure, analyze, improve, and control (DMAIC). A process map is used to identify process input variables. Three key process input variables are selected by using an input variable evaluation table; a melting pressure, a coloring agent, and a DP color variation. DOE is utilized for finding the optimal process conditions of the three key process input variables. The sigma level of defects rate becomes a 4.58 from a 2.0 at the beginning of the project.

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Numerical Simulation of the Effect of Finite Diaphragm Rupture Process on Micro Shock Tube Flows (Micro shock tube 유동에 대한 유한 격막 파막과정의 영향에 관한 수치 해석적 연구)

  • Arun Kumar, R.;Kim, Heuy Dong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.3
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    • pp.37-46
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    • 2013
  • Recent years have witnessed the use of micro shock tube in various engineering applications like micro combustion, micro propulsion, particle delivery systems etc. The flow characteristics occurring in the micro shock tube shows a considerable deviation from that of well established conventional macro shock tube due to very low Reynolds number and high Knudsen number effects. Also the diaphragm rupture process, which is considered to be instantaneous process in many of the conventional shock tubes, will be crucial for micro shock tubes in determining the near diaphragm flow field and shock formation. In the present study, an axi-symmetric CFD method has been applied to simulate the micro shock tube, with Maxwell's slip velocity and temperature jump boundary conditions. The effects of finite diaphragm rupture process on the flow field and the shock formation was investigated, in detail. The results show that the shock strength attenuates rapidly as it propagates through micro shock tubes.

The Relationship between Alienation and Smartphone Addiction Tendency with the Mediating Effect of Stress and the Moderated Mediating Effect of Mindfulness (스마트폰 중독 경향성에 대한 소외감의 영향에서 스트레스를 통한 마음챙김의 조절된 매개효과)

  • Lee, Seongsoo
    • Journal of the Korea Convergence Society
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    • v.13 no.4
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    • pp.185-194
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    • 2022
  • This study tried to understand the mediating role of stress perception and the moderating role of mindfulness in the process of psychological alienation affecting college students' smartphone addiction tendency. Two hundred seventeen university students from Chungcheongnam-do answered the questionnaire. The research model was analyzed with model 7 of Hayes' PROCESS Macro 4.0. When synthesizing analysis results, feelings of alienation mediate stress responses or directly influence smartphone addiction tendencies. At this time, people with high levels of mindfulness tended to lower their smartphone addiction tendencies by alleviating their stress response compared to those with a low level of mindfulness. The implication of this study is that it revealed the psychological process that causes alienation to induce smartphone addiction tendency through stress responses, and that mindfulness plays a role in alleviating stress response and lowering smartphone addiction tendency. In the future, it is necessary to apply the model of this study to people diagnosed with smartphone addiction.

The Moderated Mediating Effect of Organization Cultural unbalance on the relationship among the Protean Career Orientation, Continuous Learning Activity and Subjective Career Success (프로티언경력지향성, 지속학습활동, 주관적 경력성공의 관계에서 조직문화 불균형성의 조절된 매개효과)

  • Kim, Na-Young;Jung, Sung Cheol
    • The Journal of the Korea Contents Association
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    • v.21 no.12
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    • pp.477-489
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    • 2021
  • This study was conducted to confirm whether organization culture unbalance plays a role as a moderating variable on the mediation process that protean career orientation influences subjective career success through continuous learning activity. To this end, a survey was carried out on 276 office workers with more than 5 years of work experience in large companies, and the data were analyzed using SPSS 25 and Process Macro v3.5. The results showed that continuous learning activity mediates the relationship of protean career orientation affecting subjective career success, but moderating effect of organizational culture unbalance and the moderated mediation effect were not statistically significant. However, statistical significance was found on the moderating effect of organizational culture unbalance on the mediation process, that 'self-direction', protean career orientation's sub-factor, affects subjective career success and its' sub-factor 'employability', and 'career satisfaction' through continuous learning activity. The significance and limitations of our findings are also discussed.

The Effect of Pressure on the Properties of Carbon/Carbon Composites during the Carbonization Process

  • Joo, Hyeok-Jong;Oh, In-Hwan
    • Carbon letters
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    • v.3 no.2
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    • pp.85-92
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    • 2002
  • 4D carbon fiber preforms were manufactured by weaving method and their carbon fiber volume fractions were 50% and 60%. In order to form carbon matrix on the preform, coal tar pitch was used for matrix precursor and high density carbon/carbon composites were obtained by high densification process. In this process, manufacture of high density composites was more effective according to pressure increasement. When densificating the preform of 60% fiber volume fraction with 900 bar, density of the composites reached at 1.90 $g/cm^3$ after three times processing. Degree of pressure in the densification process controls macro pore but it can not affect micro pore. During the carbonization process, micro pore of the preform were filled fully by once or twice densification processing. But micro pore were not filled easily in the repeating process. Therefore, over three times densification processing is the filling micro pore.

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Low Complexity Image Thresholding Based on Block Type Classification for Implementation of the Low Power Feature Extraction Algorithm (저전력 특징추출 알고리즘의 구현을 위한 블록 유형 분류 기반 낮은 복잡도를 갖는 영상 이진화)

  • Lee, Juseong;An, Ho-Myoung;Kim, Byungcheul
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.3
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    • pp.179-185
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    • 2019
  • This paper proposes a block-type classification based image binarization for the implementation of the low-power feature extraction algorithm. The proposed method can be implemented with threshold value re-use technique approach when the image divided into $64{\times}64$ macro blocks size and calculating the threshold value for each block type only once. The algorithm is validated based on quantitative results that only a threshold value change rate of up to 9% occurs within the same image/block type. Existing algorithms should compute the threshold value for 64 blocks when the macro block is divided by $64{\times}64$ on the basis of $512{\times}512$ images, but all suggestions can be made only once for best cases where the same block type is printed, and for the remaining 63 blocks, the adaptive threshold calculation can be reduced by only performing a block type classification process. The threshold calculation operation is performed five times when all block types occur, and only the block type separation process can be performed for the remaining 59 blocks, so 93% adaptive threshold calculation operation can be reduced.

Analysis of microstructure and texture evolution in AZ31Mg alloy fabricated by direct/indirect extrusion process (직/간접 압출공정에 의해 제조된 AZ31Mg 합금의 미세조직 및 집합조직 변화 분석)

  • Kim, D.H.;You, B.S.;Park, S.S.;Yoon, D.J.;Choi, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.38-41
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    • 2008
  • To investigate the evolution of microstructure and texture in AZ31 Mg alloy, direct/indirect extrusion process was carried out at $300^{\circ}C$ with various extrusion speeds. The distribution of grain size depends on extrusion method and extrusion speed. More homogeneous grain site can be obtained at higher extrusion speed of indirect extrusion process. Extrusion speed does not affect significantly texture evolution during extrusion process regardless of extrusion method. ODF section is more useful to understand texture evolution during extrusion process compared with pole figure.

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A Case Study of a Six Sigma Project for Improving Gate Painting Quality (게이트 도장 품질 개선을 위한 6시그마 프로젝트 사례 연구)

  • Hong, Sung-Hoon;Choi, Ik-Jun
    • Journal of Korean Society for Quality Management
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    • v.34 no.1
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    • pp.1-12
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    • 2006
  • This paper presents a six sigma project for improving gate painting quality in a medium-sized automotive part company. The project follows a disciplined process of five macro phases: Define, Measure, Analyze, Improve, and Control. A CTQ(critical to quality) is determined based on COPQ(cost of poor quality) analysis, and a process map is utilized for identifying process input variables. Three KPIV s(key process input variable) are selected; Painting Temperature, Painting Quantity, and Painting Viscosity, and DOE(design of experiments) is utilized for finding the optimal process conditions for three KPIVs. MINITAB software is used for data analyses and DOE. The sigma level of defects rate has improved from 2.93 to 3.66.

Low Temperature Dyeing Process by Intercellular diffusion through Cell Membrane Complex Modification of Wool. - Technology based on CSIRO and ICI (양모의 저온 염색 소개 - Sirolan LTD Process from ICI)

  • 윤일남
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2001.11a
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    • pp.3-11
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    • 2001
  • Fundamental studies at the CSIRO division of Wool technology and ICI on the diffusion of dyes into wool〔1,2〕have let to development of a new approach to wool dyeing. In this method, the cell membrane complex of wool is modified before dyeing by treatment under mildly alkaline conditions with a special chemicals. Wool pretreated with ethoxylated quaternary ammonium salt has an increased rate of dyebath exhaustion and dye penetration early in the dyeing cycle. This enables the treated material to be dyed below the boil for a similar time to the conventional cycle. This technique can be used on untreated and shrinkresist-treated wool and wool/nylon blends. In addition to good macro-levelness and excellent coverage of tippiness, the low temperature dyeing process give higher exhaustion levels of dyestuffs and insect-resist agent and hence cleaner effluent liquors, compared with conventional dyeing process. Low Temperature Dyeing process cause significantly less fiber damage than conventional way. The reduction in damage is reflected in improved processing performance of the dyed wool.

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