• Title/Summary/Keyword: Process Step

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A Study on the Extrusion Using Two-Step Processes for Manufacturing Helical Gear (2단계공정을 이용한 헬리컬기어 압출에 관한 연구)

  • Jung, Sung-Yuen;Park, Joon-Hong;Kim, Chang-Ho;Chang, Young-June;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.8 s.197
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    • pp.34-40
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    • 2007
  • In this study, focusing on reducing a load in forming helical gears, the extrusion using two-step processes for manufacturing helical gear is proposed. The process is composed of the extrusion step in which spur gear to be used as a preform in next step is formed, and the torsion step in which the preform of spur gear is formed to helical gear. Upper-bound theory for the two-step process is applied and compared with the results of experiment. The result of upper-bound solution has a good agreement with that of the experiment and the FE analysis. The newly proposed method can be used as an advanced forming technique to remarkably reduce a forming load, to prolong a tool life, and to replace the conventional forming process of helical gears. Results obtained from the extrusion using two-step processes enable the designer and manufacturer of helical gear to be more efficient in this field.

Design of a Multi-Step Warm Heading Process for Subminiature Screws (초소형 스크류 온간 다단 헤딩공정 연구)

  • Jang, Yeon Hui;Jeong, Jin Hwan;Jang, Myung Guen;Hong, Jae-Keun;Kim, Jong-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.83-87
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    • 2017
  • A multi-step warm forging process for subminiature screws is investigated. Due to the low formability of Titanium alloys, bit forming of Titanium screws is difficult by cold forging. In order to overcome this low formability of Titanium alloys, two candidate processes, i.e., multi-step forging and warm forging are introduced. First, a multi-step (two-step) forging process is investigated. The punch shape and stroke of forging during the first step is designed via various analyses. Finally, the bit formability is investigated at different forging temperatures. Analyses are carried out for two-step forging at various temperatures and the formability under these thermal conditions is compared.

Hierarchial Encryption System Using Two-Step Phase-Shifting Digital Holography Technology Based on XOR and Scramble Operations (XOR 및 스크램블 연산 기반 2단계 위상 천이 디지털 홀로그래피 기술을 이용한 계층적 암호화 시스템)

  • Kim, Cheolsu
    • Journal of Korea Multimedia Society
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    • v.25 no.8
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    • pp.983-990
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    • 2022
  • In this paper, we implemented a hierarchical encryption system using two-step phase-shifting digital holography(PSDH) technology based on XOR and scramble operations. The proposed encryption system is a system that authenticates access through the issuance of an encryption key for access to individual laboratories, department offices, and universities. In the encryption process, we proposed a double encryption method using XOR and scramble operation with digital technology and two-step phase-shifting digital holography with optical technology. In the two-step PSDH process, an new method of determining the reference wave intensity without measuring it by using random common object image gererated from digital encryption process was also proposed. In the decryption process, the process is performed in the reverse order of encryption process. And only when the various key information used in the encryption process is correct, the encrypted information can be decrypted, so that the user can access the desired place. That is, there is a feature that can hierarchically control the space that can be accessed according to the type of key issued in the proposed encryption system. Through the computer simulation, the feasibility of the proposed hierarchical encryption system was confirmed.

Process Design of Multi-Step Wire Drawing using Artificial Neural Network (인공신경망을 이용한 다단 인발 공정 설계)

  • Kim, Dong-Hwan;Kim, Dong-Jin;Kim, Byeong-Min
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.127-138
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    • 1998
  • Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network) has been considered. The investigated problem involves the ade-quate selection of the drawing die angle and the correspondent reduction rate in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite ele-ment simulation are selected by using the orthogonal array. Also the orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study it is shown that the application of new technique using ANN and Othogonal array table to the process design of metal forming process is useful method.

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Planarization technology of thick copper film structure for power supply (전력 소자용 후막 구리 구조물의 평탄화)

  • Joo, Suk-Bae;Jeong, Suk-Hoon;Lee, Hyun-Seop;Kim, Hyoung-Jae;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.523-524
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    • 2007
  • This paper discusses the planarization process of thick copper film structure used for power supply device. Chemical mechanical polishing(CMP) has been used to remove a metal film and obtain a surface planarization which is essential for the semiconductor devices. For the thick metal removal, however, the long process time and other problems such as dishing, delamination and metal layer peeling are being issued, Compared to the traditional CMP process, Electro-chemical mechanical planarization(ECMP) is suggested to solve these problems. The two-step process composed of the ECMP and the conventional CMP is used for this experiment. The first step is the removal of several tens ${\mu}m$ of bulk copper on patterned wafer with ECMP process. The second step is the removal of residual copper layer aimed at a surface planarization. For more objective comparison, the traditional CMP was also performed. As an experimental result, total process time and process defects are extremely reduced by the two-step process.

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Surface Characteristics of Dental Implant Fixture with Various Manufacturing Process (치과 임플란트 고정체의 여러 가지 제조공정과정에 따른 표면특성)

  • Jeong, Yong-Hoon;Moon, Young-Pil;Lee, Chung-Hwan;Yu, Jin-Woo;Choe, Han-Cheol
    • Journal of Surface Science and Engineering
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    • v.43 no.1
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    • pp.17-24
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    • 2010
  • In this study, surface characteristics of dental implant fixture with various manufacturing process have been researched using electrochemical methods. The dental implant fixture was selected with 5 steps by cleaning, surface treatment and sterilization with same size and screw structure; the 1st step-machined surface, 2nd step-cleaned by thinner and prosol solution, 3th step-surface treated by RBM (resorbable blasting media) method, 4th step-cleaned and dried, 5th step-sterilized by gamma-ray. The electrochemical behavior of dental implant fixture has been evaluated by using potentiostat (EG&G Co, 2273A) in 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. The corrosion surface was observed using field-emission scanning electron microscopy (FE-SEM) and energy dispersive x-ray spectroscopy (EDS). The step 5 sample showed the cleaner and rougher surface than step 3 sample. The step 5 sample of implant fixture treated by RBM and gamma sterilization showed the low corrosion current density compared to others. Especially, the step 3 sample of implant fixture treated by RBM was presented the lowest value of corrosion resistance and the highest value of corrosion current density. The step 3 sample showed the low value of polarization resistance compared to other samples. In conclusion, the implant fixture treated with RBM and gamma sterilization has the higher corrosion resistance, and corrosion resistance depends on the step of manufacturing process.

An Experiential Analysis of Elementary School Teachers Beal ing ChiIdren with Symptoms ADHD (ADHD 아동을 대하는 초등교사의 체험분석)

  • Lee, Suk-Kyeong
    • The Korean Journal of Elementary Counseling
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    • v.5 no.1
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    • pp.93-118
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    • 2006
  • The aim of this research is to find out the common emotional factors that elementary school teachers feel when they experience in teaching children with ADHD and to know their responding process through experiential analysis. Seven elementary school teachers took part in this research as co-investigators, and I led the experiential approach. The co-investigators have analyzed their emotional experiences during 4 sessions. They learnt about the method of experience analysis and discussed their emotional experiences of children with ADHD. And they found out some factors concerning their emotional experiences and had the time to discuss in odor to search for the common factors of that process. Finally the co-investigators took part in a session to examine the factors which they have all agreed in, and then I verified this result. 1 interpreted the factors found and constructed a psychological resolution process. Two main objectives and the results of this research are as follows. First, are there any common factors among teachers who experience in treating children with ADHD? This research showed that elementary school teachers get angry and irritated with ADHD children's troubles. Second, what kind of psychological process is there in teachers' experiences children with ADHD? The psychological process of teachers dealing children with ADHD could be conceptualized in 5 steps, the step of recognizing an action of children with ADHD, the step of first cognitive consideration, the step of giving meaning and cognitive appraisal, the step of experiencing emotion, and the step of dealing with emotion. Teachers seemed to experience a little bit different psychological process. According to whether they thought about children's behavior positively or negatively in the second step, they had different emotional experiences. If they had a positive thought, they could take children's nonadaptive behaviors as personal characteristics. However, if they took them negatively, they considered them impolite and disobedient. Even when the teachers experienced negative emotions, their responses were divided into two groups whether they took it positively or negatively. This research showed that if teachers could control their negative emotional experiences, they could calm down with children with ADHD and treat them positively.

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Experimental Test Time Reduction Method for Step Responses Using the Time-Optimal Control Technique (시간최적제어 기법을 이용한 계단응답 실험시간 단축 방법)

  • Lee, Jietae
    • Korean Chemical Engineering Research
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    • v.58 no.2
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    • pp.190-196
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    • 2020
  • The step to obtain a process dynamic model through process experiments is very important because it needs times and expenditures. Step response method is one of the standard methods to have long been used for understanding process dynamics, obtaining dynamical models and designing control systems. For the step response, it is usually required to measure process output for a step input change in the open-loop manner. Its disadvantage criticized is the long open-loop operation. For this, a method based on the time-optimal control technique to minimize the test time for obtaining the step response has been recently presented. However, the method requires iterative computations for the minimization of test times. Here, a method where iterative computations are not required is proposed. Simulation results are presented to show that test times to obtain step responses are reduced considerably and an autotuning method based on the proposed method is compared with the relay feedback autotuning method accepted widely for the autotuning of controllers.

Adaptive Thinning Algorithm for External Boundary Extraction

  • Yoo, Suk Won
    • International Journal of Advanced Culture Technology
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    • v.4 no.4
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    • pp.75-80
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    • 2016
  • The process of extracting external boundary of an object is a very important process for recognizing an object in the image. The proposed extraction method consists of two processes: External Boundary Extraction and Thinning. In the first step, external boundary extraction process separates the region representing the object in the input image. Then, only the pixels adjacent to the background are selected among the pixels constituting the object to construct an outline of the object. The second step, thinning process, simplifies the outline of an object by eliminating unnecessary pixels by examining positions and interconnection relations between the pixels constituting the outline of the object obtained in the previous extraction process. As a result, the simplified external boundary of object results in a higher recognition rate in the next step, the object recognition process.

Process Design of Multi-Step Drawing using Artificial Neural Network (신경망을 이용한 다단 인발의 공정설계)

  • 김동환;김동진;김병민;최재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.144-147
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    • 1997
  • Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network), has been considered. The investigated problem involves the adequate selection of the drawing die angle and the correspondent reduction rate sequence in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite element simulation are selected by using orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study, it is shown that the new technique using ANN is useful method in application to the wide range of metal forming process.

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