• 제목/요약/키워드: Process FMEA

검색결과 102건 처리시간 0.027초

수전해 수소충전소 부품별 유해위험요인 분석 (A Study on the Analysis of Hazardous Risk Factors for Component in Hydrogen Station with Water Electrolysis Device)

  • 서두현;이광원;김태훈
    • 한국가스학회지
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    • 제23권6호
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    • pp.33-38
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    • 2019
  • 제조식 수소충전소에서 생산되는 수소가스는 일반적으로 석탄연료의 개질 및 부생가스 등을 활용하지만 순수물을 활용한 수전해 기술의 경우 청정한 기술로 각광 받고 있다. 전기에너지를 이용하여 순수한 물로부터 수소를 생산하는 기술 중에는 향후 가격 및 성능 경쟁에서 우수한 PEM(Polymer Electrolyte Membrane electrolysis)을 이용한 개발이 주로 이루어지고 있다. 이에 본 연구에서는 국내 수소충전소 중 개발단계에 있는 PEM 수전해 수소충전소에 대해 잠재된 유해위험요소를 확인하여 안전한 수소생산 및 수소충전소의 활성화를 도모하고자 한다. 유해위험요소를 도출하기 위해서는 수전해 수소충전소의 설비 및 장치의 안전성이 우선 확보되어야하기에 FMEA(Failure Mode & Effect Analysis)를 수행함으로써 수전해 및 수소충전소의 설비에서의 유해위험요인을 분석하였다.

태양광 발전 PCS 구성부품에 대한 열적특성 및 고장모드영향분석 (Thermal Characteristic and Failure Modes and Effects Analysis for Components of Photovoltaic PCS)

  • 김두현;김성철;김윤복
    • 한국안전학회지
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    • 제33권4호
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    • pp.1-7
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    • 2018
  • This paper is analyzed for the thermal characteristics(1 year) of the 6 components(DC breaker, DC filter(including capacitor and discharge resistance), IGBT(Insulated gate bipolar mode transistor), AC filter, AC breaker, etc.) of a photovoltaic power generation-based PCS(Power conditioning system) below 20 kW. Among the modules, the discharge resistance included in the DC filter indicated the highest heat at $125^{\circ}C$, and such heat resulting from the discharge resistance had an influence on the IGBT installed on the rear side the board. Therefore, risk priority through risk priority number(RPN) of FMEA(Failure modes and effects analysis) sheet is conducted for classification into top 10 %. According to thermal characteristics and FMEA, it is necessary to pay attention to not only the in-house defects found in the IGBT, but also the conductive heat caused by the discharge resistance. Since it is possible that animal, dust and others can be accumulated within the PCS, it is possible that the heat resulting from the discharge resistance may cause fire. Accordingly, there are two options that can be used: installing a heat sink while designing the discharge resistance, and designing the discharge resistance in a structure capable of avoiding heat conduction through setting a separation distance between discharge resistance and IGBT. This data can be used as the data for conducting a comparative analysis of abnormal signals in the process of developing a safety device for solar electricity-based photovoltaic power generation systems, as the data for examining the fire accidents caused by each module, and as the field data for setting component management priorities.

Blue Print와 신뢰성 기법을 혼합한 고객만족도 향상에 관한 연구: 교육서비스 사례 (Customer Satisfaction Improvement by Combining the Blue Print and Reliability Technique: Education Service Case Study)

  • 백천주;구일섭;임익성;권홍규
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제12권1호
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    • pp.13-24
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    • 2012
  • This paper applied the Blue Print and FMEA (Failure Mode and Effect Analysis) to education service in order to raise the education service satisfaction. First, the Blue Print is deployed to come up with strategies to overcome the fail possibility point and waiting point. Next, in order to analyze the fail factors and alternative strategies, the Blue Print of education service is applied to FMEA. The results are as follows; first, the ommission from information document by web-mail or e-mail, Second, thing that selected in spite of company uneducated, thing that omitted despite the company is target, and the unsatisfaction of attendee about training contents. Third, the delay of counsel at the telephone reply, erroneous list of course name and attendee at HRD (Human Resource Development), omission of check whether attends or not. Except for unsatisfaction of attendee, all appears at the process that service delivered. And the unsatisfaction of attendee is about education contents. Both is the factor which have influence on the education service quality. The strategies to remove the failure mode are training and manual development on service and work, a thorough management and check of information system like as ERP (Enterprise Resoure Planning), HRD, education institution list DB (Data Base), on-line application system, a development of education program to offer best education that reflect the user needs and continuously changing environment.

스폿 용접공정의 TIP 수명 향상을 위한 6시그마 프로젝트 사례 (A Case Study Six Sigma Project for Improving TIP Life Time in a Spot Welding Process)

  • 이민구;곽효창
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.487-493
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    • 2004
  • This paper consider a six sigma project for improving the TIP life time in a spot welding process. The project follows a disciplined process of five phases: define, measure, analyze, improve, and control. A process map is used to identify process input and output variables. Nine key process input variables are selected by using C&E matrix and FMEA, and finally four vital few input variables are selected from analyze phase. The optimum process conditions of the four vital few input variables are jointly obtained by maximizing TIP life time using DOE.

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스폿 용접공정의 TIP 수명 향상을 위한 6시그마 프로젝트 사례 (A Case Study of Six Sigma Project for Improving TIP Life Time in a Spot Welding Process)

  • 이민구;곽효창
    • 품질경영학회지
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    • 제33권1호
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    • pp.88-98
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    • 2005
  • This paper considers a six sigma project for improving the TIP life time in a spot welding process. The project follows a disciplined process of five phases: define, measure, analyze, improve, and control. A process map is used to identify process input and output variables. Nine key process input variables are selected by using C&E matrix and FMEA, and finally four vital few input variables are selected from analyze phase. The optimum process conditions of the vital few input variables are jointly obtained by maximizing TIP life time using DOE and alternative selection method.

정밀유도무기 품질관리를 위한 공정관리 수행모델에 관한 연구 (A Study on Process Control Modeling for Precision Guided Munitions Quality Control)

  • 김시옥;이창우;차성희
    • 품질경영학회지
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    • 제41권3호
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    • pp.487-494
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    • 2013
  • Purpose: In this study, we propose the precision guided munitions verification methodology using the statistical analysis method has been proposed. and it can be applied to the precision guided munitions quality assurance work. Methods: This modeling is based on Failure Mode and Effects Analysis, Statistical Process Control, Defense Quality Managerment System, Production Readiness Review, Manufacturing Readiness Assesment and so on. Results: The Process Control Modeling that has the following procedures ; searching the critical to quality, statistical analysis by process, verify process. Moreover, the effectiveness of the methodology is verified by applying to the precision guided munitions. Conclusion: To achieve a analysis methods of statistical process control and verify process for precision guided munitions.

6 시그마 프로세스를 이용한 소형 직류 모터의 소음 절감 (Noise Reduction of a Small D/C Motor using 6 Sigma Process)

  • 차원준;최연선
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2002년도 춘계학술대회논문집
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    • pp.509-514
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    • 2002
  • This paper studies on the noise reduction for a small automobile DC Motor (a window motor) using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the DC motor at the production line. In the measurement step in 6 sigma process, the FMEA(Failure Mode Effect Analysis) were used for the detection of noise sources. The application of 6 sigma process gave not only the improving method for the quality of the DC motor but also the confidence of improvement itself since it was done on the basis of the test results for a number of DC motors at the production line. Consequently the 6 sigma process was proved very effective for the noise reduction at the production line.

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Brace Complement Center Pillar의 생산성 향상을 위한 6시그마 프로젝트사례 (A Case Study of Six Sigma Project for Improving Productivity of the Brace Complement Center Pillar)

  • 이민구;이광호
    • 산업경영시스템학회지
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    • 제29권1호
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    • pp.9-17
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    • 2006
  • This paper considers a six sigma project for improving productivity of the brace complement center pillar. The project follows a disciplined process of fife phases: define, measure, analyze, improve, and control. A process map is used to identify process input and output variables. Eleven key process input variables are selected by using X&Y matrix and FMEA, and finally eight vital few input variables are selected from analyze phase. The optimum process conditions of the vital few input variables are jointly obtained by maximizing productivity of the brace complement center pillar using DOE and alternative selection method.

설계시공일괄방식 사업의 업무단계별 사업비용 리스크요인에 대한 영향도 평가 및 분석 (A Study of Analysis for Impact Assessment of the Cost Risk-Factor on the Design-Build Projects based on Business Process)

  • 서재필;이상현;송영웅;최윤기
    • 한국건설관리학회논문집
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    • 제13권3호
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    • pp.14-24
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    • 2012
  • 최근 세계 건설시장에서의 발주방식은 빠른 속도로 변화하고 있으며, 이에 대한 건설 사업도 대형화 및 고난이도 공사가 증가하고 있다. 이러한 사업의 많은 부분이 설계시공일괄방식 사업으로 발주 되고 있으며, 공사금액기준으로 2009년 국내 조달청 발주공사의 약 40%를 일괄입찰방식(Design-Build)으로 발주를 하고 있다. 반면 설계시공일괄방식 사업의 증가로 그 중요성은 강조되지만, 사업수행자의 사업비용 관리차원에서 기대이상의 성과를 얻지 못하고 있는 실정이다. 그 이유는 사업방식의 특성상, 기본설계 이후 사업 수행계약이 체결되며, 관련 신기술 및 공법 적용에 대한 발주 검토 미흡과 설계과정에서의 불충분한 협의 등으로 사업비용(Cost) 증가에 대한 리스크가 상존하기 때문이다. 이를 해결하기 위해 사업수행 과정에서 사업비용의 증가 원인에 대한 요인을 찾고, 전체 사업 업무단계(Business Process)에서 리스크요인(Risk Factor)에 대한 우선순위 선정과 긴밀한 관리가 필요하다. 따라서 본 연구는 설계시공일괄방식 사업의 특성과 관련한 문제점을 근거로 사업비용에 대한 업무단계별 중요도를 분석하고, 사업수행자 측면의 업무단계별 사업비용 증가에 대한 리스크요인을 도출하여, 그에 대한 영향도(Impact assessment)를 FMEA(Failure Mode and Effect Analysis)기법을 통해 평가하였다.

제품 사용데이터를 활용한 제품 열화상태 평가 방안에 대한 연구 (A Method for Evaluating Product Degradation Status Using Product Usage Data)

  • 신종호;전홍배
    • 한국CDE학회논문집
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    • 제18권1호
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    • pp.36-48
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    • 2013
  • In general, the product is used under several circumstances including environmental and usage conditions. According to the circumstances, the product has various performance degradation processes. In order to optimize the lifecycle of product usage, it is important to observe the degradation process and make suitable decisions on product operations. However, there are not much research works in evaluating the degree of product degradation based on product usage data. Recently, due to emerging ICT (Information and Communication Technology) technologies, it becomes possible to get the product usage data. Based on the gathered data, it is possible to analyze the degree of product degradation. The analysis of product usage data can improve product use and product design with advanced decisions. To this end, this study addresses one approach based on FMEA/FMECA method, called PDMCA (Performance, Degradation Modes and Criticality Analysis) for evaluating product degradation status and making suitable decisions.