• Title/Summary/Keyword: Process Capability Indices

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Process Control Techniques for Quality Assurance in the Product Liability Age (PL시대에 있어서 품질보증을 위한 공정관리기법)

  • 정영배;김연수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.42
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    • pp.73-85
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    • 1997
  • In the product liability age the demand on quality is extremely high and inspection and test are automated. The process capability indices $C_p, {\;}C_{pk}$ and p control chart widely used to provide unitless measure of process performance and process control. Traditional process capability indices $C_p, {\;}C_{pk}$ do not represent the process variation from target value. The convention p chart for control of fraction nonconforming becomes inadequate when the fraction nonconforming becomes very small such as PPM level production system. This paper proposes process performance measure considering quadratic loss function and cumulative counts control chart for control of PPM level production system.

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Better Confidence Limits for Process Capability Index $C_{pmk}$ under the assumption of Normal Process (정규분포 공정 가정하에서의 공정능력지수 $C_{pmk}$ 에 관한 효율적인 신뢰한계)

  • Cho Joong-Jae;Park Byoung-Sun;Park Hyo-il
    • Journal of Korean Society for Quality Management
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    • v.32 no.4
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    • pp.229-241
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    • 2004
  • Process capability index is used to determine whether a production process is capable of producing items within a specified tolerance. The index $C_{pmk}$ is the third generation process capability index. This index is more powerful than two useful indices $C_p$ and $C_{pk}$. Whether a process distribution is clearly normal or nonnormal, there may be some questions as to which any process index is valid or should even be calculated. As far as we know, yet there is no result for statistical inference with process capability index $C_{pmk}$. However, asymptotic method and bootstrap could be studied for good statistical inference. In this paper, we propose various bootstrap confidence limits for our process capability Index $C_{pmk}$. First, we derive bootstrap asymptotic distribution of plug-in estimator $C_{pmk}$ of our capability index $C_{pmk}$. And then we construct various bootstrap confidence limits of our capability index $C_{pmk}$ for more useful process capability analysis.

An Improved Process Incapability Index for the Evaluation of Process Capability (공정능력의 평가를 위한 개선된 비공정능력지수)

  • Shin, Kyung-seok;Kim, Seong-Jip;Kang, Chang-wook
    • Journal of Korean Society for Quality Management
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    • v.24 no.4
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    • pp.90-102
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    • 1996
  • Process incapability index which is intended to evaluate the process capability by measuring process incapability provides more detailed information by dividing information about the process mean and variance. But when the target value is not consistent with the center of specification, it is very difficult to evaluate the process capability accurately. Thus it is necessary to improve the existing process incapability index. The improved process incapability index can identify the variation of the process faster than other process capability indices when applied firstly, to the precision process which can be affected sensitively by the change of the process, secondly, to the ordinary process where cost difference from the change of process is noticeable. By using subindices such as inaccuracy index and imprecision index, it is easier for quality manager to find where the cause of the variation of process is, and to take necessary action in advance.

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Test of Hypothesis in Assessing Process Capability Index Cpmk (공정능력지수 Cpmk를 평가함에서의 바람직한 가설검정)

  • Cho, Joong-Jae;Yu, Hye-Kyung;Hana, Jung-Su
    • Communications for Statistical Applications and Methods
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    • v.17 no.3
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    • pp.459-471
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    • 2010
  • Higher quality level is generally perceived by customers as improved performance by assigning a correspondingly higher satisfaction score. Usually, the quality level is measured by process capability indices. The index is used to determine whether a production process is capable of producing items within a specified tolerance. The third generation index $C_{pmk}$ is more powerful than two useful indices $C_p$ and $C_{pk}$. which have been widely used in six sigma industries to assess process performance. Most evaluations on process capability indices focus on point estimates, which may result in unreliable assessments of process performance. In this paper, we consider better testing procedure on assessing process capability index $C_{pmk}$ for practitioners to use in determining whether a given process is capable. It is easy to use the proposed method for assessing process capability index $C_{pmk}$. Whether a process is clearly normal or nonnormal, our bootstrap testing procedure could be applied effectively without the complexity of calculation. A numerical result based on our proposed method is illustrated.

Bootstrap Confidence Regions of 2-dimensional Vector-valued Process Capability Indices $C_p\;and\;C_{pk}$

  • Park Byoung-Sun;Nam Kyung-Hyun;Cho Joong-Jae
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2004.04a
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    • pp.70-75
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    • 2004
  • In actual manufacturing industries, process capability indices(PCI) are used to determine whether a production process is capable of producing items within a specified specification limits. We study some vector-valued PCIs $C_p=(C_{px},\;C_{py})$ and $C_{pk}=(C_{pkx},\; C_{pky})$ in this article. We propose some asymptotic confidence regions of PCIs with bootstrapping and examine the performance of those asymptotic confidence regions under the assumption of bivariate normal distribution.

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Evaluation of Non-Normal Process Capability for Gamma Distribution Process (Gamma 분포공정에 대한 비정규공정능력의 평가)

  • Kim, Hong-Jun;Kim, Jin-Soo;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.133-142
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    • 1998
  • This paper is a brief review of the different procedures that are available for fitting theoretical distributions to data. The use of each technique is illustrated by reference to a distribution system which including the Pearson, Poission approximation of Gamma distribution and Burr functions. These functions can be used to calculate percent out of specification. Therefore, in this paper a new methods for estimating a measure of non-normal process capability for Gamma distributed variable data proposed using the percentage nonconforming. Process capability indices combines with the percentage nonconforming information can be used to evaluate more accurately process capability.

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Lifetime Performance Index for Weibull Distribution: Estimation and Applications (와이블 분포를 따를 때 수명성능지수의 추정과 활용)

  • Seo, Sun-Keun
    • Journal of Applied Reliability
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    • v.13 no.3
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    • pp.191-206
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    • 2013
  • Application areas for Lifetime Performance Index(LPI), a kind of process capability index to be frequently used as a means of measuring process performance are illustrated with examples. Statistical properties for maximum likelihood and unbiased estimators of LPI are evaluated and discussed under Weibull distribution with known shape parameter. Furthermore, guidelines for selecting an estimator of LPI are also presented.

Measure and Assessment of Process Capability for Nonnormal Process Data (비정규 공정 데이터에 대한 공정능력의 측도 및 평가)

  • Kim, Hong-Jun;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.594-609
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    • 1998
  • In this dissertation, a new process capability index $C_{psk}$ is introduced for non-normal process. The Pearson curve and the Johnson curve are selected for capability index calculation and data modeling the normal-based index $C_{psk}$ is used as the model for non-normal process. A significant result of this research find that the ranking of the seven indices, $C_p,\;C_{pk},\;C_{pm},\;C^{\ast}_{pm},\;C_{pmk},\;C_s,\;C_{psk}$ in terms of sensitivity to departure of the process median from the target value T=M from the most sensitive one up to the least sensitive are $C_{psk},\;C_{s},\;C_{pmk},\;C^{\ast}_{pm},\;C_{pm},\;C_{pk},\;C_p$. i.e, By the criteria adopted for evaluation of PCI's $C_{psk}$ is the most sensitive to the departure of the process median from target and $C_p$ is least

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Process Capability Indices for Skewed Populations (비대칭 모집단에 대한 공정능력지수의 개발)

  • 장영순;배도선
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.365-368
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    • 2000
  • This paper proposes a new heuristic method of constructing process capability indices (PCIs) for skewed populations. It is based on weighted standard deviation (WSD) method which decomposes the standard deviation of a quality characteristic into upper and lower deviations and adjusts the value of PCI using decomposed deviations in accordance with the skewness estimated from sample data. For symmetric populations, the proposed PCIs reduce to standard PCIs. Asymptotic distributions of the estimators of the PCIs are obtained. The performances of the proposed methods are compared with those of the standard and other methods. Numerical comparisons indicate that considerable improvements over existing methods can be achieved by the use of WSD method when the underlying distribution is skewed.

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The relationship to Expected Relative Loss and Cpm by Using Loss Function (손실함수에 의한 기대상대손실과 Cpm의 관련성)

  • 구본철;고수철;김종수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.41
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    • pp.213-220
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    • 1997
  • Process capability Indices compare the actual performance of manufacturing process to the desired performance. The relationship between the capability index Cpm and the expected squared error loss provides an intuitive interpretation of Cpm. By putting the loss in relative terms a user needs only to specify the target and the distance from the target at which the product would have zero worth, or alternatively, the loss at the specification limits. Confidence limits for the expected relative loss are discussed, and numerical illustration is given.

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