• 제목/요약/키워드: Pressing Process

검색결과 515건 처리시간 0.023초

확산과 Power- law 크립을 고려한 압분체 열간정수압압축 공정의 해석 (Analysis of Hot Isostatic Pressing of Powder Compacts Considering Diffusion and Power-Law Creep)

  • 서민홍;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.66-69
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    • 2000
  • In order to analyze the densification behaviour of stainless steel powder compacts during hot isostatic pressing (HIP) at elevated temperatures, a power-law creep constitutive model based on the plastic deformation theory for porous materials was applied to the densification. Various densification mechanisms including interparticle boundary diffusion, grain boundary diffusion and lattice diffusion mechanisms were incorporated in the constitutive model, as well. The power-law creep model in conjunction with various diffusion models was applied to the HIP process of 316L stainless steel powder compacts under 50 and 100 MPa at 1125 $!`\acute{\dot{E}}$. The results of the calculations were verified using literature data It could be found that the contribution of the diffusional mechanisms is not significant under the current process conditions.

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로울링법을 이용한 고온 초전도 다심선재 제조 (Fabrication of multi-layer $high-T_c$ superconducting tapes by a rolling process)

  • 김민기;허원일;최명호;한병성
    • E2M - 전기 전자와 첨단 소재
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    • 제9권6호
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    • pp.600-604
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    • 1996
  • High-T$_{c}$, superconducting wire is very important element for the application of electrical power systems. But it is very difficult to develope the long high T, wire with excellent properties. BiSrCaCuO multi-layer tapes are fabricated by a rolling method and pressing method sintered for several step at 840.deg. C. The critical current densities of 637 filament multi-layer tapes sintering 100 hours fabricated by the rolling method and pressing method are 1.3*10$^{4}$ A/cm$^{2}$ and 5.5*10$^{3}$ A/cm$^{2}$. The critical cur-rent densites of multi-layer tapes made by rolling method are found to be better than those fabricated by the powder-in-tube method and pressing process. As result, the rolling method is the best way to fabricated the multi-layer filament.t.

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등통로각압축(ECAP)공정에서 순수 지르코늄의 변형거동에 대한 3차원 유한요소 해석 (Three Dimensional Finite Element Analysis of the Deformation Behavior of pure-Zr during Equal Channel Angular Pressing)

  • 이강무;권기환;권숙인;김명호;황선근;채수원
    • 대한기계학회논문집A
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    • 제27권9호
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    • pp.1539-1545
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    • 2003
  • A lot of researches have been performed on the equal channel angular pressing (ECAP) which produces ultra-fine grains. Along with the experiments, the finite element method has been widely employed to investigate the deformation behavior of specimen during ECAP and the effects of process parameters of ECAP. In this paper, pure-Zirconium is considered for ECAP process by using three-dimensional finite element analysis. The results have been compared with those of previous two-dimensional analysis and with the experimental results

ECAP 공정을 이용한 분말의 치밀화 (Powder Densification Using Equal Channel Angular Pressing)

  • 윤승채;서민홍;홍순익;김형섭
    • 한국분말재료학회지
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    • 제13권2호
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.

인위적 체적력 기법에 의한 후방 가압 및 인장을 고려한 인발공정의 정밀 시뮬레이션 기술 (Precision Simulation of Drawing Processes Considering Back Pressing or Tension with Artificial Body Force Scheme)

  • 엄재근;심상현;조재민;김홍석;전만수
    • 소성∙가공
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    • 제20권6호
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    • pp.461-467
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    • 2011
  • An artificial body force method is presented to accurately simulate drawing processes in which back pressing is exerted. A rigid-plastic finite element method is applied together with a numerical scheme to eliminate the numerically incurred plastic deformation in rigid or elastic region, which significantly influences simulation results because it eventually changes reduction of area in drawing. Back tension or compression is applied by body force at the rear part of material to obtain numerically stable solution. Two typical examples are shown, a drawing process with back tension applied and a tube drawing with a fixed plug and back pressing applied.

첨가제를 이용한 촉매슬러리 조성 안정화 및 열-압착 공정 최적화 통한 PEMFC용 MEA 개발 (Effects of Additives and Hot-Pressing Conditions on the Surface and Performance of MEAs for PEMFCs)

  • 장현숙;조은애
    • 한국수소및신에너지학회논문집
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    • 제21권5호
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    • pp.398-404
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    • 2010
  • Process conditions for MEA fabrications have significant effects on properties and performance of the MEAs for PEMFCs. In this study, effects of additives on the surface properties of the MEA was investigated to improve homogeneity of the coated catalyst layer. Another parameter that affects on characteristics of the MEAs is hot-pressing condition. Hot pressing condition was optimized by using DOE (design of experiment) method.

액상가압성형 공정을 이용한 SiC 연속섬유 강화 마그네슘 복합재료 개발 (Development of Continuous SiC Fiber Reinforced Magnesium Composites Using Liquid Pressing Process)

  • 조승찬;이동현;이영환;신상민;고성민;김정환;김양도;이상관;이상복
    • Composites Research
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    • 제33권5호
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    • pp.247-250
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    • 2020
  • 본 연구에서는 액상가압성형 공정을 이용하여 SiC 연속섬유가 강화된 마그네슘 복합재료의 제조 가능성을 검토하였다. 액상가압성형 공정을 이용하여 SiC 섬유가 균일 분산된 AZ91 복합재료를 제조하였으며 열처리를 통하여 석출상을 제어하였다. SiC 섬유와 기지합금의 계면에 연속적인 Mg2Si상이 형성되면서 계면 결합력이 향상되었고, 제조된 복합재료의 상온 인장강도는 479 MPa로 우수한 기계적 특성을 나타내었다.

액상가압공정으로 제조된 탄탈륨 연속섬유 강화 Zr계 비정질 복합재료의 기계적 성질의 이방성 (Anisotropic Mechanical Properties of Tantalum-Continuous-Fiber-Reinforced Zr-based Amorphous Matrix Composites Fabricated by Liquid Pressing Process)

  • 이규홍;이상복;이상관;이성학
    • 대한금속재료학회지
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    • 제47권9호
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    • pp.542-549
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    • 2009
  • Zr-based amorphous alloy matrix composites reinforced with tantalum continuous fibers were fabricated by the liquid pressing process, and their anisotropic mechanical properties were investigated by tensile and compressive tests of $0^{\circ}$(longitudinal)-, $45^{\circ}$-, and $90^{\circ}$(transverse)-orientation specimens. About 60 vol.% of tantalum fibers were homogeneously distributed inside the amorphous matrix, which contained a small amount of polygonal crystalline particles. The ductility of the tantalum-continuous-fiber-reinforced composite under tensile or compressive loading was dramatically improved over that of the monolithic amorphous alloy, while maintaining high strength. When the fiber direction was not matched with the loading direction, the reduction of the strength and ductility was not serious because of excellent fiber/matrix interfacial strength. Observation of the anisotropic deformation and fracture behavior showed the formation of multiple shear bands, the obstruction of crack propagation by fibers, and the deformation of fibers themselves, thereby resulting in tensile elongation of 3%~4% and compressive elongation of 15%~30%. These results suggest that the liquid pressing process was useful for the development of amorphous matrix composites with excellent ductility and anisotropic mechanical properties.

개방형 RTP(Rapid Thermal Pressing)공정의 점소성 유한요소해석 (Finite Element Analysis with Viscoplastic Formulation in Open-Die RTP Process)

  • 손지원;임성한;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.284-289
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    • 2004
  • Since polymer materials at elevated temperatures are usually rate-sensitive, the analysis of RTP process requires considering the effect of the rate-dependent. The material behavior that exhibits rate-sensitivity is called visco-plastic. A two-dimensional visco-plastic finite element formulation which constitutive equation is based on the formulation proposed by Perzyna is presented. This Paper is purposed to calcuate pressure distribution on PMMA in compression process and to predict the relationship with defects after demolding process. This paper analyzes, both analytically and numerically, the pressure distributions on the surface of PMMA during open-die RTP process. In this research, PMMA is used to be simulated at $110^{\circ}C$ near the transition temperature.

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급속응고기술에 의한 p-type 25% $Bi_{2}Te_{3}+75% Sb_{2}Te_{3}$ 열간압축제의 열전특성 (Thermoelectric Properties of p-type 25% $Bi_{2}Te_{3}+75%Sb_{2}Te_{3}$ Materials Prepared by Rapid Solidification Process and Hot Pressing)

  • 김익수
    • 한국분말재료학회지
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    • 제3권4호
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    • pp.246-252
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    • 1996
  • $Bi_{2}Te_{3}-Sb_{2}Te_{3}$, $Bi_{2}Te_{3}-Bi_{2}Se_{3}$ solid solutions are of great interest as materials for thermoelectric energy conversion. One of the key technologies to ensure the efficiency of thermoelectric device is to obtain chemically homogeneous solid solutions. In this work, the new process with rapid solidification followed by hot pressing was investigated to produce homogeneous thermoelectric materials. Characteristics of the materials were examined with XRD, SEM, EPMA-line scan and bending test. Property variations of the materials were investigated as a function of variables, such as excess Te quantity and hot pressing temperature. Quenched ribbons are very brittle and consisted of homogeneous $Bi_{2}Te_{3}$, $Sb_{2}Te_{3}$ solid solutions. When the process parameters were optimized, the maximum figure of merit was 3.073$\times$$10^{-3}K^{-4}$. The bending strength of the material, hot pressed at 45$0^{\circ}C$, was 5.87 kgf/${mm}^2$.

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