• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.114-121
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• 1996

This paper presents an useful technique for assessing the volumetric errors in multi-axis machine tools using the kinematic double ball bar. This system has been developed based on the volumetric error map which describes the 3 dimensional errors of machine tools. The developed system inputs the measured radial data of 3 different planes, respectively XY,YZ,ZX, analysing the volumetric errors such as positional. straightness, angle, and squareness errors, etc. The developed system has been tested in a practical machine tool, and showed high potential for the error assessment of multi-axis machine tools.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.10
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• pp.172-181
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• 1999

The objective of this research is to develop a measurement error model for sculptured surfaces in On-Machine Measurement (OMM) process based on a closed-loop configuration. The geometric error model of each axis of a vertical CNC Machining center is derived using a 4${\times}$4 homogeneous transformation matrix. The ideal locations of a touch-type probe for the scupltured surface measurement are calculated from the parametric surface representation and X-, Y- directional geometric errors of the machine. Also, the actual coordinates of the probe are calculated by considering the pre-travel variation of a probe and Z-directional geometric errors. Then, the step-by-step measurement error analysis method is suggested based on a closed-loop configuration of the machining center including workpiece and probe errors. The simulation study shows the simplicity and effectiveness of the proposed error modeling strategy.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.1
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• pp.98-107
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• 1996

The use of composite hyperpatch model is proposed to predict a machine tool positional error over the entire work space. This is an appropriate representation of the distorted work space. This model is valid for any configuration of 3-axis machine tool. Tool position, which is given NC data or CL data, contains error vector in actual work space. In this study, off-line compensation scheme was investigated for tool position error due to inaccuracy in machine tool structure. The error vector in actual work space is corrected by the error model using Newton-Raphson method. The proposed error compensation method shows the possibility of improving machine accuracy at a low cost.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.608-611
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• 2002

We developed low resistance drum that is used in sawdust machine in this research. The existent drum have two dimensional cutting form(orthogonal cutting) when see cutting pattern of saw cutter and wood, cutting resistance is big and cutting power is cost much, and also, vibration happens extremely. To improve this shortcoming, we developed helical type low cutting resistance drum for three dimensional cutting possible, decreased vibration and cutting resistance of sawdust machine, and improve productivity and sawdust ventilation. Also, a developed drum is mounting in sawdust machine, it is sold by product.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.337-341
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• 2002

In these day, micro systems have gained attention with development of advance technologies. Researches about the fabrication of micro parts are actively made in the whole world. Among the researches, technology for micro injection molding machine is one of the key issues for fabrication of micro parts. In this study, we developed a micro injection molding machine for micro parts. To achieve this, injection unit was constructed using a screw with diameter of 12 mm. Clamping unit with clamping force of 1.75 kgf/$\textrm{cm}^2$ was constructed. Also verification test fur fabrication of micro parts was performed. It was performed that the micro injection molding machine can fabricate micro parts based on the result.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.1003-1006
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• 2002

In machining free-form curves with a machine tool equipped with parallel device, improving contouring accuracy is very important. In this paper, we present contouring control algorithm far parallel machine tool. The relation between the error in Joint space and the error in catesian space is evaluated, and we estimate contouring error vector which efficiently determines the variable gains for the cross coupled control. To show the validity of the algorithm, the contouring control is simulated for free form contour trajectory in cubic parallel machine tool model.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.10
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• pp.172-179
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• 1998

To quickly determine the effect of the substitute component on the machine's performance is very important in the design and manufacturing processes. And minimizing machine cost and maximizing machine quality mandate predictability of machine accuracy. In this study, in order to evaluate the effects of the component's geometric errors and dimensions on the machining accuracy of gantry-type 5-axis machining centers, a geometric error analysis and virtual manufacturing system are developed based on the mathematical model for the shape generation motion of machine tool considering the component's geometric errors and dimensions, the solid modeling techniques and so on.

• Journal of Applied Reliability
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• v.3 no.1
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• pp.41-58
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• 2003

Recently, the reliability evaluation and analysis are applied for many industrial products, and many products are required to guarantee in quality and in efficiency. The purpose of this paper is to present some of reliability prediction methodologies that are applicable to machine tools. Especially ATC (Automatic Tool Changer) and Interface Card of PC-NC, which are core components of the machine tools, were chosen as the target of the reliability evaluation and analysis. The results of this research has shown the failure rate, MTBF(Mean Time Between Failure), and reliability for those components. It is expected that proposed methodologies will be applicable to evaluation of reliability for other industrial products.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.2
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• pp.3-8
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• 2007

A machining system that generates accurate relative motions between the tool and workpiece is required to realize ultra precise machining or measurements. Accuracy improvements for each element of the machine are also required. This paper proposes a machining system that uses a compensation device for the six-degree-of-freedom (6-DOF) motion error between the tool and workpiece. The compensation device eliminates elastic and thermal errors of the joints and links due to temperature fluctuations and external forces. A hexapod parallel kinematics mechanism installed between the tool spindle and surface plate is passively actuated by a conventional machine. Then the parallel mechanism measures the 6-DOF motions. We describe the conception and fundamentals of the system and test a passively extensible strut with a compensation device for the joint errors.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.9
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• pp.127-134
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• 1998

This paper describes the design of a 6-component force/moment calibration machine with having the maximum capacities of 500 N in forces and 50 Nm in moments. To be used for the characteristic of a multi-component load cell. this machine consists of a body, a fixture, a force generating system, a moment generating system and weights. We have also evaluated the accuracy of the calibration machine. Test results show that the expanded relative uncertainty for force components $\pmFx,\;\pmFy\;and\;moment\;components\;\pmMx,\;\pmMy\;are\;less\; than\;8.6\times10^{-4}$, and force components +Fz, -Fz and moment components $\pmMz\;is\;less\;than\;1.6\times10^{-3},\;2.0\times10^{-5},\;1.7\times10^{-3}$ respectively.