• Title/Summary/Keyword: Precision Machine

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Oil Pump Rotor without Machining Treatment

  • Kanou, Yuki;Sasaki, Masao;Hosono, Katsuaki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.752-753
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    • 2006
  • Oil Pump rotor is essential parts for automobile and, it is consisted of drive rotor and driven rotor in general. These parts are requested different properties according to environment. There are 2 types of Oil Pump rotor according to its usage. One is used for electric system, and the other is used for shaft-driven system. Especially, high precision and functionality is required in electric pump, and cost reduction is required in shaft-drive pump without slowing down its performance. This paper is mainly describing about the non-machine treated shaft-drive pump, based on the trial sample producing process.

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Wear Properties of Cast Titanium Alloys for Dental Use (치과용 Titanium 주조합금의 마멸특성)

  • Choi, Seok-Kyu;Kim, Hyung-Il;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.11 no.6
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    • pp.482-490
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    • 1991
  • This study presents the wear characteristics of Ti alloys (Pure Ti, Ti-6Al-4V, Ti-5Al-2.5Sn) fabricated by centrifugal precision casting in an Ohara dental titanium casting machine. It was found that the hardness of the surface region is higher than that of the interior region. It is considered that the oxygen adsorption in the surface region during casting, leads to the interstitial solid solution hardening. Wear resistance incerases in the order of pure Ti, Ti-6Al-4V, Ti-5Al-2.5Sn alloys. The interior hardness value increases in the same order. The specific wear rate increases with applied load and increases monotonously with sliding speed. The Fe transfer from the counterpart material was observed on the worn surface of the Ti-5Al-2.5Sn alloy. Oxidative wear occurs at low sliding speeds and mechanical fracture wear occurs at high sliding speeds.

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The GPU-based Parallel Processing Algorithm for Fast Inspection of Semiconductor Wafers (반도체 웨이퍼 고속 검사를 위한 GPU 기반 병렬처리 알고리즘)

  • Park, Youngdae;Kim, Joon Seek;Joo, Hyonam
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.12
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    • pp.1072-1080
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    • 2013
  • In a the present day, many vision inspection techniques are used in productive industrial areas. In particular, in the semiconductor industry the vision inspection system for wafers is a very important system. Also, inspection techniques for semiconductor wafer production are required to ensure high precision and fast inspection. In order to achieve these objectives, parallel processing of the inspection algorithm is essentially needed. In this paper, we propose the GPU (Graphical Processing Unit)-based parallel processing algorithm for the fast inspection of semiconductor wafers. The proposed algorithm is implemented on GPU boards made by NVIDIA Company. The defect detection performance of the proposed algorithm implemented on the GPU is the same as if by a single CPU, but the execution time of the proposed method is about 210 times faster than the one with a single CPU.

Analysis on the Surface Roughness in Workpiece Considering Cutting Conditions (절삭조건을 고려한 공작물의 표면조도 해석)

  • Kim, Seong-Geol;Kim, Seock-Hyun
    • Journal of Industrial Technology
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    • v.14
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    • pp.109-117
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    • 1994
  • To satisfy the requirement for the precision and productivity of machine tools, we need the technique to predict the surface roughness of workpiece under various cutting conditions. The surface roughness is mainly influenced by the ideal roughness i. e., the roughness by feeding quantity and geometry of the tool. In this paper, the surface roughness is divided into three zones and the mathematical models of the three zones are obtained, in consideration of the feeding conditions and tool geometry. Using the mathematical models, we developed a program to calculate the maximum feeding quantity satisfying the required surface roughness of the workpiece. The program is used to calculate the maximum feed for two kinds of the bites used under the real cutting condition.

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A Technique for Removing Adjacent Induction Noise Mixed with Partial Discharge Signals of High Voltage Rotating Machines (고압 회전기 부분방전 신호에 혼합된 인접상 유도 잡음 제거 기법)

  • Youn, Young-Woo;Yi, Sang-Hwa;Hwang, Don-Ha;Choo, Young-Bae;Kang, Dong-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.2
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    • pp.335-341
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    • 2009
  • Analysis of the partial discharge signal, a technique to diagnose the stator winding insulation is a key function for the diagnosis of high voltage rotating machines and requires high precision. To satisfy this requirement, various denoising techniques such as filtering and differential methods were proposed. However, these techniques can not eliminate a adjacent induction noise that decreases reliability of the diagnosis. A simple novel denoising algorithm, therefore, is proposed for removing the adjacent induction noise in this paper. The algorithm shows good performance in the real partial discharge signals measured by 13kV class capacitive couplers installed at hydro-generator in Dae-cheong Dam.

A study on CAM System for Machining of Sculptured Surface in Mold Cavity(2) -Machining Algorithm and Construction of the System- (3차원 자유곡면 가공용 CAM시스템의 개발에 관한 연구 (2) -가공 알고리즘 및 시스템 구성-)

  • 정희원;정재현
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.1
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    • pp.54-59
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    • 1995
  • In this paper, we propose unique CAM system for personal computer that can define the geometric shape in an ease manner and to machine the sculptured surfaces of a mold cavity. In this CAM system, if a user inputs simple initial information such as the control points for a shape definition and a radius of tool etc., all of the procedures for machining will be processed automatically by the CAM system as well as NC commands and simulations. In addition to this, the environment of the CAM system is composed of "C" language for an easy extention of aditional modules. Also, the CAM system with the following characteristics was developed. 1. The optimum tool path satisfying given tolerance limits reduces the time for the high precision machining of sculptured surface in a mold cavity. 2. The generated NC commands can be transmitted to NC directly by the CAM system through RS-232C from PC.C from PC.

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A Study on the development of intelligent coaxial grinding system (페룰 가공용 지능형 동축 연삭시스템 개발에 관한 연구)

  • Ah, K.J.;Lee, H.J.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1092-1098
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    • 2004
  • Today the demand of the optical communication components has been increased. Zirconia Ferrule has become the one of the most important elements because it determines transmission efficiency and quality of information in the optical communication system. Grinding is the major process in the ferrule manufacturing process which require high processing precision. In this reseach, specially designed spindle, chucking system, loading & unloading system and cooling system, as a supporting experimental equipment for development of an Intelligent Coaxial Grinding System (ICGS) for Zirconia Ferrule processing, is developed. We are also analized the adaptability of ICGS in practical use, through the way of evaluation for the performance of the each systems above.

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A Study on the Change in Hole Precision with Slenderness Ratio of Boring Cutter (보링커터의 세장비에 따른 구멍 정밀도 변화에 관한 연구)

  • Chun, Se-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.7-12
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    • 2017
  • It is assumed that the buckling and cutting conditions depending on the slenderness ratio will affect the machining quality of the rotary boring tool mounted on a milling machine. In this study, the boring cutter was designed and fabricated to precisely create the Ø30 hole. Through the performance evaluation, the accuracy of the hole according to the slenderness ratio and cutting conditions was analyzed, and the following conclusions were obtained. The higher the RPM, the smaller the change in the working diameter, and the smaller the hole. Next, the smaller the slenderness ratio, the smaller the change in straightness due to the change in cutting conditions. Finally, the slenderness ratio also affects the tendency for changes in the concentricity. The larger the slenderness ratio, the more sensitive the concentricity to changes in cutting conditions.

A Study on the Camera Calibration for Precision Measurement (정밀측정을 위한 카메라 보정에 관한 연구)

  • 김준희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.52-55
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    • 1996
  • Though the increment of using computer vision system in modern industry, there are lots of difficulties to measure precisely because of measurement error distortion phenomenon. Between these reasons, the distortion of edge is dominant reason which is occured by the blurred image. The blurred image is happened when camera can not discriminate its precise focus. To correct and generalize distortion phenomenon is imprrtant. Thus we must fix the discrimination criteria which is collected by image recognition of precise focus. The edge of image means discontinuous point of intensity, and the component of edge is discribed as high frequency component at special domain specturm of image. The good condition of focus means there are much high frequency energy in image. The method of discribing high frequency energy is gradient operater which determines the condition of focus.

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Development of profile rolling dies from forming simulation (Forming 시뮬레이션 기법에 의한 PROFILE ROLLING용 다이스 개발)

  • 이성수;이상준;박상범
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.462-467
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    • 2002
  • New methods for screw and spline production has been developed recently by Japan and other developed countries in the basis of Rolling Dies work to cut down the production cost. These methods give us high precision of the products. But we in Korea mostly import Dies for manufacturing forming products. It is thought that if we don't develop our own technology for Rolling Dies, we will have to spend much money for importing Forming concerned equipments. In this paper, we designed the rolling dies based on the diameter of material and calculated the proper number of teeth of gear to establish desirable method for Rolling dies. And the result is shown after manufacturing Involute spline with the rolling dies.

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