• Title/Summary/Keyword: Precision Machine

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Development of a hard bearing type balancing machine (강성 베어링형 밸런실 장치의 개발)

  • 권이석;이동환;박중윤;홍성욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.773-777
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    • 1994
  • This paper is devoted to the development and performance evaluation of a hard bearing type balancing machine for rigid rotors. The pedestals of the balancing machine are designed to be rigid to be rigid enough to enable the balancing to operate far below the fundamental critical speed. The force measuring method is implemented to the balancing machine. The forces due to unbalance are measured through load cell that are attached to the pedestals. A helical coupling is used for transmitting the driving force from an AC servo motor to the rotor to be balanced. The experimental results show that the current hard bearing type balancing machine can indicate the presence of unbalance beyond 1 .mu. m in specific unbalance unit. The limitation of the current balancing machine is due to the coupling that is likely to make inconsistent offset errors everytime the rotor is connected to the machine.

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A Study on the Development of Multi-Way High Speed Pipe Cutting Machine (다열 고속 파이프 절단기 개발에 관한 연구)

  • Lee C.M.;Shin S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.950-953
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    • 2005
  • This study presents development of a multi-way high speed pipe cutting machine to improve production rate of pipe cut pans. In this paper, structural and modal analysis for the developed machine is carried out to check safety of the machine design. The analysis is carried out by FEM simulation using the commercial software, CATIA V5. The machine is modeled by placing proper shell and solid finite elements. The final results of analysis are applied to the design of multi-way high speed pipe cutting machine and the machine is successfully developed.

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A Study on an Internet-based Remote Diagnosis System for Machine Tool Failures (인터넷 기반의 공작기계 고장 원격 진단시스템에 관한 연구)

  • Kang, Dae-Chon;Kang, Mu-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.75-81
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    • 1999
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system consist of complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tools diagnosis system by combining the world wide web technology and backward reasoning expert system.

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An experimental study on the generative elements of feed errors in CNC cylindrical grinding machine (CNC 원통연삭기 이송오차의 발생요인에 관한 실험적 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.62-69
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    • 1993
  • The accuracy of machine tools is the major factor concerned with the acuracy of the processed work. The feed errors of feed system in machine tool, therfore, make the machining errors of work directly on processing. In this point, this study focused on the generative elements of feed errors in CNC cylindrical grinding machine, such as supporting method of ball screw, the effect of pitch and yaw error and the position detecting method in servo system when operating its shaft of grinding wheel head. Furthermore, in order to improve the driving accuracy of this machine tool, feed errors are measured by a laser interferometer. Results obtained in this study provide some useful informations to attain high accuracy of CNC machine tool.

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Defect Identification through Frequency Analysis of Vibration -In Case of Rotary Machine_ (진동의 주파수분석을 통한 결함 식별 - 회전기계를 중심으로-)

  • Jeong, Yoon-Seong;Wang, Gi-Nam;Kim, Gwang-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.82-90
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    • 1995
  • This paper pressents a condition-based maintenance (CBM) method through bibration analysis. The well known frequency analysis is employed for performing machine fault diagnosis. The statistical control chart is also applied for analyzing the trend of the bearing wear. Vibration sensors are attached to prototype machine and signals are continuously monitored. The sampled data are utilized to evaluate how well the fast fourier transform(FFT) and the statistical control chart techniques could be used to identify defects of machine and to analyze the machine degradation. Experimental results show that the propowed approach could classify every mal-function and could be utilized for real machine diagnosis system.

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Estimation and Evaluation of Volumetric Position Errors for Multi-axis Machine Tools (다축공작기계의 공간오차 예측 및 검증)

  • Hwang, Jooho;Nguyen, Ngoc Cao;Bui, Chin Ba;Park, Chun-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.1-6
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    • 2014
  • This paper describes a method of estimating and evaluating the volumetric errors of multi-axis machine tools. The estimation method is based on a generic model that was developed from conventional kinematic error models for the geometric and thermal errors to help predict the volumetric error easily in various configurations. To demonstrate the advantages of the model, an application in the early stages of a five-axis machine tool design is presented as an example. The model was experimentally evaluated for a four-axis machine tool by using the data from ISO230-6 and R-test measurements to compare the estimated and measured volumetric errors.