• Title/Summary/Keyword: Precise parts

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Impact of UV curing process on mechanical properties and dimensional accuracies of digital light processing 3D printed objects

  • Lee, Younghun;Lee, Sungho;Zhao, Xing Guan;Lee, Dongoh;Kim, Taemin;Jung, Hoeryong;Kim, Namsu
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.161-166
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    • 2018
  • In the last decade, there has been an exponential increase of scientific interest in smart additive manufacturing (AM) technology. Among the different AM techniques, one of the most commonly applied processes is digital light processing (DLP). DLP uses a digital projector screen to flash an ultraviolet light which cures photopolymer resins. The resin is cured to form a solid to produce parts with precise high dimensional accuracy. During the curing process, there are several process parameters that need to be optimized. Among these, the exposure time affects the quality of the 3D printed specimen such as mechanical strength and dimensional accuracy. This study examines optimal exposure times and their impact on printed part. It was found that there is optimal exposure time for printed part to have appropriate mechanical strength and accurate dimensions. The gel fraction and TGA test results confirmed that the improvement of mechanical properties with the increasing UV exposure time was due to the increase of crosslinked network formation with UV exposure time in acrylic resins. In addition, gel fraction and thermogravimetric analysis were employed to microscopically investigate how this process parameter impacts mechanical performance.

Two Cases of Mad-Honey Poisoning with Cardiovascular Symptom (외국산 꿀(석청) 복용후 발생한 심혈관계 중독증상 환자 2례)

  • Ko Young-Gil;Kim Kyung-Hwan;Kim Ah-Jin;Shin Dong-Wun;Park Jun-Soek;Roh Jun-Young;Ahn Ji-Young
    • Journal of The Korean Society of Clinical Toxicology
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    • v.4 no.1
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    • pp.78-81
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    • 2006
  • Mad-honey poisoning is mainly brought about by the honey imported from Napal, Turkey, Brazil and other parts of Europe. This mad honey is extracted from Ericaceae plants of Rhododendron species and contains grayanotoxins that causes poisoning. These toxic compounds exert a specific stimulatory action on membrane permeability to Na+ions in various excitable tissues and cause depolarization of cell membranes. The toxic effects of grayanotoxins contained honey are mainly cardiovascular disturbances with bradycardia, cardiac arrhythmia, hypotension. There are Other symptoms like nausea, vomiting, salivation, dizziness, weakness and loss of consciousness. The precise amount for a toxic dose is not known. In general the severity of the honey poisoning depends on the amount ingested. Two cases of mad-honey poisoning are described here. Both patients showed bradycardia and arterial hypotension after ingestion of honey which was brought from Nepal. They were recovered fully within 24 hours after administration of fluids and atropine sulphate.

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Characteristics of aspheric lens processing using ultra-precision moulds processing system (초정밀 금형가공기를 이용한 비구면 렌즈 가공특성 연구)

  • Baek, Seung-Yub;Lee, Ha-Sung;Kang, Dong-Myeong
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.7-11
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    • 2007
  • The fabrication of precision optical components by deterministic CNC grinding is an area of great current interest. Replacement of the traditional, craftsman driven, optical fabrication process is essential to reduce costs and increase process flexibility and reliability. Moreover, CNC grinding is well suited to the fabrication of complex shapes such as aspheres, making it possible to design optical systems with fewer components and reduced weight. Current technology is capable of producing surfaces with less than 2 microns peak to valley error, 50 nm rms surface roughness, and less than 1 micron subsurface damage. Bound abrasive tools, in which the abrasive particles are fixed in a second (matrix) material, play an important part in achieving this performance. In this paper, the factors affecting the ultra-fine surface roughness and profile accuracy of machined surfaces of aspheric parts has been analyzed experimentally and theoretically and on ultra-precision aspheric grinding system and precise adjusting mechanism have been designed and manufactured. In the paper we report the results of experiments and modeling performed to examine the effects of machinability, occurring during grinding of optical surfaces, on the tool surface profile. Profiles of machined surface were measured by using SEM. In order to optimize grinding conditions of aspheric lens processing, we performed experiments by design of experiments.

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Preliminary study of Angle sensor module for Vehicle Steering System Based on Multi-track Encoder (자동차 조향장치용 TAS module을 위한 Multi-track Encoder기반 신호처리보드의 구현)

  • Woo, Seong Tak;Han, Chun Soo;Baek, Jun Byung;Lee, Sang-hoon;Jung, Min Woo;Choo, Sung Joong;Park, Jae Roul;Yoo, Jong-Ho;Jung, Sanghun;Kim, Ju Young
    • Journal of Sensor Science and Technology
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    • v.26 no.6
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    • pp.432-437
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    • 2017
  • As 4.0 industry has been developed, research on a self-driving car technology and related parts of an automobile has been highly investigated recently. Particularly, a TAS(Torque Angle Sensor) module on steering wheel system has been considered as a key technology because of its precise angle, torque detection and high speed signal processing. The environmental assessment is generally required on the TAS module to examine high resolution of angle/torque detection. In the case of existing TAS module, angle detection errors has been occurred by back-lash on main and sub gear in addition to complicated structure caused by gears. In this paper, a structure of the TAS module, which minimizes the numbers of components and angle detection errors on the module compared with the existing TAS module, for vehicle steering system based on a Multi-track Encoder has been proposed. Also, angle detection signal processing board, and key technology of the TAS module were fabricated and evaluated. As a result of the experiments, we confirmed an excellent performance of the fabricated signal processing board for angle detection and an applicability of the fabricated angle detection board on the TAS module of vehicles by the environmental assessment an automobile standard.

Welding process for manufacturing of Nuclear power main components (원자력 발전 주기기 제작에 적용되는 용접공정)

  • Jung, In-Chul;Kim, Yong-Jae;Shim, Deog-Nam
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.43-46
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    • 2010
  • As the nuclear power plant has been constructed continuously for several decades in Korea, the welding technology for components manufacturing and installation has been improved largely. Standardization for weld test and qualification was also established systematically according to the concerned code. The welding for the main components requires the high reliability to keep the constant quality level, which means the repeatability of weld quality. Therefore the weld process qualified by thorough test and evaluation is able to be applied for manufacturing. Narrow gap SAW and GTAW process are usually applied for girth seam welding of pressure vessel like Reactor vessel, steam generator, and etc. For the surface cladding with stainless steel and Inconel material, strip welding process is mainly used. Inside cladding of nozzles is additionally applied with Hot wire GTAW and semi-auto welding process. Especially the weld joint having elliptical weld line on curved surface needs a specialized weld system which is automatically rotating with adjusting position of the head torch. The small sized pipe, tube, and internal parts of reactor vessel requests precise weld processes like an automatic GTAW and electron beam welding. Welding of dissimilar materials including Inconel690 material has high possibility of weld defects like a lack of fusion, various types of crack. To avoid these kinds of problem, optimum weld parameters and sequence should be set up through the many tests. As the life extension of nuclear power plant is general trend, weld technologies having higher reliability is required gradually. More development of specialized welding systems, weld part analysis and evaluation, and life prediction for main components should be taken into a consideration extensively.

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Spatial analysis of Relative Risks for skin cancer morbidity and mortality in Iran, 2008 - 2010

  • Zayeri, Farid;Kavousi, Amir;Najafimehr, Hadis
    • Asian Pacific Journal of Cancer Prevention
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    • v.16 no.13
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    • pp.5225-5231
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    • 2015
  • Background: One of the most prevalent cancers in whole world is skin cancer and its prevalence is growing. The present research sought to estimate relative risk of morbidity and mortality due to skin cancer. Materials and Methods: In this cross-sectional study. The required data were gathered from the registered cancer reports of Cancer Control Office in the Center for Non Communicable Disease of the Iranian Ministry of Health (MOH). The data were extracted at province level in the time span of 2008-10. WINBUGS software was used to analyze the data and to identify high risk regions. ArcGIS10 was utilized to map the distribution of skin cancer and to demonstrate high risk provinces by using classic and fully Bayesian models taking into account spatial correlations of adjacent regions separately for men and women. Results: Relative risk of morbidity for women in Yazd and for men in Kurdistan and relative risk of mortality for women in Bushehr and for men in Kohgiluyeh were found to be the highest. Bayesian model due to regarding adjacent regions correlation, have precise estimation in comparing to classical model. More frequent epidemiological studies to enact skin cancer prevention programs. Conclusions: High risk regions in Iran include central and highland regions. Therefore it is suggested that health decision makers enact public education, using anti UV creams and sunglasses for those parts as a short preventing program.

An analysis on the surface roughness and residual stress of SUS-304 using abrasive film polishing (Abrasive Film Polishing을 이용한 SUS-304의 표면거칠기·잔류응력 분석)

  • Shin, Bong-Cheol;Kim, Byung-Chan;Lim, Dong-Wook;Min, Kyung-Ho
    • Design & Manufacturing
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    • v.12 no.2
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    • pp.16-21
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    • 2018
  • Recently, as the demand for high-precision parts increases due to industrial development, a machine tool system for ultra-precision machining and polishing has been actively developed. As a result, there is an increasing demand for ultra-precision surface roughness along with dimensional processing. However, due to the increase in processing time due to the demand for ultra-precise surfaces and enormous facility investment, it is difficult to secure competitiveness. The polishing process using the abrasive film in super precision machining has been applied to machines, electronic devices, aerospace, and medical fields. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Also, application of industrial field is increasing due to advantages such as low noise and low dust. Recently, researches on stainless steel having strong resistance to corrosion, heat resistance, heat resistance, toughness and weldability have been actively conducted with respect to the nuclear energy industry or marine development. Therefore, in this study, surface roughness and residual stress were measured after SUS304 polishing using dynamic analysis of film polishing apparatus and polishing film.

Virtual Prototyping of Automated System for Adjustable Row Spacing of Hydroponic Gullies in Multilayer Plant Factory

  • Ashtiani-Araghi, Alireza;Lee, Chungu;Cho, Seong-In;Rhee, Joong-Yong
    • Journal of Biosystems Engineering
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    • v.40 no.1
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    • pp.35-46
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    • 2015
  • Purpose: To present a flexible and accurate autonomous solution for creating any desired row spacing value between the hydroponic gullies in multilayer growing units, and evaluate the capabilities and performance of the relevant automated system through the use of virtual prototyping technique. Methods: To build the virtual prototype of the system, CAD models of its different parts, including an autonomous vehicle and the mechanical mechanisms embedded in the multilayer growing unit, were developed and imported into the RecurDyn simulation software. In order to implement the automated row spacing operation, three spacing modes with different loading cycles and working steps were defined, and the operation of the system was simulated to obtain the target row spacing values specified for each of these modes. Results: Motion profiles related to the horizontal displacement of: 1) the lower and upper sliding bars installed in the cultivation layers, and 2) the hydroponic gullies, during the simulation of the system operation, were generated and analyzed. No deviation from the specified target spacing values was observed at the end of simulations for all spacing modes. Conclusions: The results of the motion analysis obtained by simulating the system operation confirm the effectiveness of the control scheme proposed for automated row spacing of gullies. It was also found that proper sequencing of the loading cycles and the precision of the working strokes of the upper bars are the critical factors for establishing a certain row spacing value. Based on the simulation results, precise control of the back and forth motions of the upper bars is highly necessary for sound operation of the real system.

An Electro-magnetic Air Spring for Vibration Control in Semiconductor Manufacturing (반도체 생산에서 진동 제어를 위한 전자기 에어 스프링)

  • Kim, Hyung-Tae;Kim, Cheol-Ho;Lee, Kang-Won;Lee, Gyu-Seop;Son, Sung-Wan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.12
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    • pp.1128-1138
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    • 2010
  • One of the typical problems in the precise vibration is resonance characteristics at low frequency disturbance due to a heavy mass. An electro-magnetic(EM) air spring is a kind of vibration control unit and active isolator. The EM air spring in this study aims at removing the low frequency resonance for semiconductor manufacturing. The mechanical and electronic parts in the active isolator are designed to operate under a weight of 2.5 tons. The EM spring is floated using air pressure in a pneumatic elastic chamber and actuated by EM levitation force. The actuator consists of a EM coil and a permanent magnetic plate which are installed inside of the chamber. An air mount was constructed for the experiment with a stone surface plate, 4 active air springs, 4 gap sensors, a DSP controller, and a multi-channel power amp. A PD control method and operating logic was applied to the DSP. Simulation using 1/4 model was carried out and compared with the experiments. The time duration and maximum peak at resonance frequency can be reduced sharply by the proposed system. The results show that the active system can avoid the resonance caused by the natural frequency of the passive system.

Improved Shape Extraction Using Inward and Outward Curve Evolution (양방향 곡선 전개를 이용한 개선된 형태 추출)

  • Kim Ha-Hyoung;Kim Seong-Kon;Kim Doo-Young
    • Journal of the Institute of Convergence Signal Processing
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    • v.1 no.1
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    • pp.23-31
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    • 2000
  • Iterative curve evolution techniques are powerful methods for image segmentation. Classical methods proposed curve evolutions which guarantee close contours at convergence and, combined with the level set method, they easily handled curve topology changes. In this paper, we present a new geometric active contour model based on level set methods introduced by Osher & Sethian for detection of object boundaries or shape and we adopt anisotropic diffusion filtering method for removing noise from original image. Classical methods allow only one-way curve evolutions : shrinking or expanding of the curve. Thus, the initial curve must encircle all the objects to be segmented or several curves must be used, each one totally inside one object. But our method allows a two-way curve evolution : parts of the curve evolve in the outward direction while others evolve in the inward direction. It offers much more freedom in the initial curve position than with a classical geodesic search method. Our algorithm performs accurate and precise segmentations from noisy images with complex objects(jncluding sharp angles, deep concavities or holes), Besides it easily handled curve topology changes. In order to minimize the processing time, we use the narrow band method which allows us to perform calculations in the neighborhood of the contour and not in the whole image.

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