• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.253-254
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• 2023

The production plan of Precast Concrete members is closely related to the assembly plan of Precast Concrete members, and is an important management factor for the process planning of Precast Concrete construction. This may cause a delay in the construction period due to manufacturing errors occurring in the production process of members and transportation errors according to the production sequence. Therefore, it is necessary to have an efficient production plan for Precast Concrete members that can produce the necessary quantity from the point of assembly of the members and supply them in a timely manner. This study is a basic study for establishing a production plan for Precast Concrete members, and the purpose of the study is to examine the factors that affect the establishment of a production plan for Precast Concrete members. In this study, the influencing factors according to the production method and conditions when establishing a production plan for Precast Concrete members were considered. In the future, correlation analysis among influencing factors will be carried out, and it is expected that it will be used as basic data for schedule management of Precast Concrete construction and derivation of construction period calculation standards.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2014.11a
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• pp.71-72
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• 2014

Green Frame is a building frame system to construct a column-beam structure using composite precast concrete members. To reduce the cost of producing precast concrete, in-situ production of members is required. However, when the structural members are produced on site, it needs a large space for production. So, "Just-In-Time" production method should be adopted. For Just-In-Time to be realized, the early strength of members should be ensured for them to be transported. Thus, steam curing to secure the early strength is applied in Green Frame. Yet, a large-scale steam curing system is not possible for in-situ production of precast concrete. A smaller steam curing system is needed. In this regard, the study is aimed to develop a new steam curing method applicable to the in-situ production of precast concrete.

• Journal of the Korea Institute of Building Construction
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• v.11 no.5
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• pp.501-514
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• 2011

Recently, there have been many cases in which the difficulty of repair and replacement of principal elements in the bearing wall structure for apartment buildings, which is a major part of apartment buildings in Korea, has led to the reconstruction of buildings rather than their remodeling. To address this problem, the Korea government now allows a floor area ratio of up to 20 %, and has relaxed the building height limits to encourage the use of a rahmen structure instead of a bearing wall structure. However, since reinforced concrete rahmen structures have many problems, including higher floor height and greater construction cost, a great deal of research into rahmen composite precast concrete structures have been conducted. Green Frame, one of the developed prototypes, is expected to provide economic benefits through in-situ production for precast concrete column and beam. For in-situ production of composite precast concrete members, a detailed plan for production, curing, and installation is needed. However, it needs to be confirmed that the space is sufficient to produce the precast concrete members on-site before planning those activities. Therefore, this study proposes in-situ production analysis of composite precast concrete members of Green Frame with the evaluation of structural safety and available area on the parking structure. The result of this study shows that the in-situ production of precast concrete members is possible through a case study.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.11a
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• pp.29-30
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• 2011

A Green Frame is a composite Rahmen precast concrete structure that utilizes the advantages of the steel frame and the reinforced concrete. Compared to bearing wall structure, the precast concrete structure may raise construction cost If the precast concrete members are produced in plant. Thus, if the precast concrete members can be produced in site, the cost-effectiveness and quality shall be increased. Various site conditions must be considered and reviewed to ensure a space for the in-situ production. Therefore, this study focuses on the basic study on the arrangement of in-situ production module of composite precast concrete members.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.05a
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• pp.29-30
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• 2012

The precast concrete column-beam structure, Green Frame, allows the main structural members such as precast concrete column and beam to be produced on the site, resulting in a reduction of transportation cost and the margin of plant. However, existing plywood from for in-situ production of precast concrete members has problems like putting in inordinate human resource, falling-off in quality and workability. To solve those problems, form system for in-situ production of precast concrete members shall be developed. In this regard, this study aims to analyze the structural concept of from system for in-situ production. The result of this study will use for development of form system for in-situ production.

• International conference on construction engineering and project management
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• 2024.07a
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• pp.56-62
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• 2024

To enhance energy efficiency and reduce emissions in prefabricated construction, optimizing the production scheduling of precast concrete is considered an effective approach. Due to the unique characteristics of precast concrete during production, traditional scheduling models are no longer applicable. This present study introduces practical considerations, such as a limited number of molds, buffers, uncertainty of order arrivals and vehicles. Furthermore, to meet the requirements of contemporary industrial development, a mulit-objective optimization scheduling model is formulated by integrating total processing time, on-time delivery rate and work station idle time. A solution based on reinforcement learning algorithm is devised. Results indicate that this method can effectively undergo training and achieve outstanding performance in addressing such issues. The model has the potential to significantly reduce decision-making time in precast production, thereby contributing to the sustainable development of prefabricated construction.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.52-53
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• 2021

PC (Precast Concrete) method was preferred for reasons such as shortening of construction period, cost reduction, and quality. However, in the case of factory production, precast concrete has a problem in that transportation conditions in the transportation process, damage during transportation, overhead and profit of the factory are required. If work and PC members are produced on site, transportation and installation costs can be reduced. However, research on field production has not been conducted. Therefore, based on the on-site production plan without PC, the cost and quality of factory production and on-site production are compared and analyzed.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.05a
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• pp.179-180
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• 2016

This study has a purpose of producing precast concrete for rapid construction of urban railway system. However, previous precast concrete has problem of its weight itself and there has been a keen interest in effect of carbon emission reduction and eco-friendly in our society. Therefore, in order to solve these two problems, we are about to produce precast concrete using lightweight aggregate and eco-lightweight concrete, with which much mineral had been replaced. As a result, we could confirm that it was possible to produce RMC B/P production satisfying the requirement performance of eco-lightweight concrete, which is replaced with a great amount of mineral for reduction of precast concrete's weight and environmental performance. Also, by confirming the possibility of producing precast concrete which lightweight concrete is used, if producing precast concrete by using eco-lightweight concrete, it would be effective to avoid destruction of environment and much useful to use multiple tower crane when constructing. Afterward, we will proceed our study by constructing precast concrete at which eco-lightweight concrete is used for continuous quality improvement.

• Journal of the Korea Institute of Building Construction
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• v.21 no.5
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• pp.445-457
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• 2021

In previous studies, it was confirmed that through the in-situ production of precast concrete members, costs could be reduced by 14.5-39.4% compared to in-plant production. In particular, it was confirmed that the factory owner did not make a contract if it did not earn more than 20% of the production cost. If precast concrete members are produced in-situ under the same conditions, the quality equivalent to that of factory production can be secured. As it is advantageous in terms of cost and quality, precast concrete members must be produced in-situ. However, it is difficult to produce all quantities in-situ due to time and various other constraints. This is because in-situ production is avoided due to anticipated risks during the project management process. However, if the risk factors are analyzed before performing in-situ production of precast concrete members, it will increase the opportunity for in-situ production. Therefore, this study develops a checklist for evaluating the risk of in-situ production of precast concrete members. By applying the checklist to one case site, it was verified that risk factors can be evaluated easily and quickly. As a result, it was analyzed that sites with a high building coverage ratio are classified as high-risk sites because it is difficult to secure usable area for production and storage. The developed checklist efficiently evaluates the risk factors of in-site production, and makes it possible for the operator to determine the risk factors, which can change frequently during project execution, and respond according to the situation.

• International conference on construction engineering and project management
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• 2024.07a
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• pp.25-32
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• 2024

Conventional construction methods face significant challenges in reducing carbon emissions and promoting environmental sustainability. Off-Site Construction (OSC) method is widely recognized as a low-carbon, high-efficiency alternative construction method. However, in practice, it often fails to deliver the expected benefits, leading to issues such as excessive carbon emissions, unpunctual delivery, and cost overruns in OSC projects. In order to ensure the carbon benefits of OSC and further its development,this study conducts an in-depth analysis of embodied carbon emissions in the precast production process, proposes a multi-objective optimization model based on the permutation flow shop scheduling problem, and designs an automated solution algorithm using NSGA-II to derive Pareto optimal schedules. Through the analysis of real-world case data, the proposed approach, compared to conventional scheduling methods, is estimated to reduce embodied carbon emissions by approximately 6 % while simultaneously cutting tardiness/earliness penalty by 75%. This study offers a model for precast production scheduling, effectively enhancing production efficiency and reducing carbon emissions, enabling construction component enterprises to engage in low-carbon, cost-effective, and efficient production, thereby fostering sustainable development in the construction industry.